• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 추계학술대회 논문집
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• pp.1101-1104
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• 2004

A brake spider in an irregular shape, which is used as a part in the braking system of a vehicle like a big truck and a trailer, is subjected to a large torque and hence requires both strength and endurance over the brake heat. Manufacture of this product in practice is generally composed of hot forging processes and machining. At the present study, two or more processes were considered for the hot forging. With an initial circular billet, blocker and finisher processes were analyzed using the rigid-plastic finite element method and also in addition to the preforming process. Proper forging processes to manufacture an irregular product without forging defects, which are preforming, blocker and finisher, were discussed and commented upon.

• 한국정밀공학회지
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• 제25권9호
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• pp.59-70
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• 2008

Polynomial is used to optimize crown bowl shape of a marine medium speed diesel engine piston. The primary goal of this paper is that it's for an original design through a thermal stress and highest temperature minimum. Piston is modeled using solid element with 6 design variables defined the positional coordinate value. Global optimum of design variables are found and evaluated as developed and integrated with the optimum algorithm combining genetic algorithm(GA) and tabu search(TS). Iteration for optimization is performed based on the result of finite element analysis. After optimization, thermal stress and highest temperature reduced 0.68% and 1.42% more than initial geometry.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2001년도 추계학술대회논문집 II
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• pp.916-921
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• 2001

형상기억합금 선(Shape Memory Alloy Fibers ： SMA Fibers)을 삽입한 복합재료 평판의 고온 환경에서의 열적 좌굴 및 진동 해석을 유한요소법을 이용하여 수행하였다 1 차 전단변형이론을 적용하여 적층판을 모델링하였고, 온도 변화 효과는 적층판의 전 영역에서 균일한 온도 분포로 가정하였다. 형상기억합금 선의 온도에 대한 비선형 재료 성질을 고려하여 열적 좌굴 해석 수행 시 반복 계산법을 이용하였고, 자유 진동 해석에서는 시스템의 자유도를 줄이기 위하여 Guyan-Reduction(CR)을 사용하였다. 온도 변화와 형상기억합금 선의 체적비(volume fraction) 및 초기 변형률(initial strain) 변화에 따른 임계 온도와 고유 진동수의 특성을 해석하였다.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2004년도 추계학술대회논문집
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• pp.826-829
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• 2004

Structural Dynamics Modification is very effective technique to improve structure's dynamic characteristics by adding or removing auxiliary structures, changing material property, changing shape of structure. In this research, using the surface grooving technique, shape of base structure was changed to improve its first natural frequency. Utilizing the result of frequency variation analysis, groove shape was formed gathering the many small embossing elements. For this process, Criterion Factor was introduced. To reduce its amount of calculation, the range of target area was restricted to their neighboring area and initial grooving point was selected using high-strain energy. This surface grooving technique was successfully applied to the HDD cover model.

• 한국강구조학회 논문집
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• 제26권2호
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• pp.133-142
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• 2014

상 하부 T-stub 접합부는 보와 기둥의 강성비, T-stub의 기하학적 형상변화, 긴결재의 개수, 패널존 효과 등의 영향에 따라서 보통모멘트골조 및 특수모멘트골조에 적합한 거동특성을 나타내는 완전강도 부분강접 접합부(full strength partial restrained connection)이다. 이러한 상 하부 T-stub 접합부가 구조적으로 안전하게 거동하기 위해서는 충분한 강도, 강성, 연성능력을 나타내어야 한다. 이 연구는 T-stub의 기하학적 형상변화가 상 하부 T-stub 접합부의 모멘트-회전각 관계에 미치는 영향을 파악하고, 이에 따른 상 하부 T-stub 접합부의 초기회전강성을 평가하기 위해 진행하였다. 이를 위하여 T-stub의 기하학적 형상변수 ${\alpha}^{\prime}$값을 변화시킨 2개의 상 하부 T-stub 접합부 실험체를 제작하여 접합부 실험을 수행하였고, 3차원 비선형 유한요소해석도 수행하였다.

• 소성∙가공
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• 제13권4호
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• pp.307-318
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• 2004

Rectangular drawn case with extreme aspect ratio is widely used for electrical parts such as a lithium-ion battery container, semi-conductor case and so on. Additionally, from the recent trend towards miniaturization of the multi-functional mobile device, demands for rectangular case with the narrow width are increased. In this study, numerical and experimental approaches for the multi-stage deep drawing process have been carried out. Based on the research results of the width of 5.95mm model, finite element analysis for storage case of rectangular cup type was verified to the width of 4.95mm. Also, a series of manufacturing experiments for rectangular case is conducted and the deformed configuration of the rectangular drawn case are investigated by comparing with the results of the numerical analysis. And the modification of the initial blank is performed to minimize the trimmed material amount. By the application of the modified blank, the sound shape of the deformed parts is improved.

• 소음진동
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• 제6권6호
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• pp.763-770
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• 1996

This paper proposes a method to determine the initial shape and size of the suspension beam of an optical pickup actuator subjected to specified dynamic characteristics. For the analysis, a simplified model consisting of a concentrated mass, rotational springs and beams is developed. Based on this model, the key dimensionless design parameters are introduced, which govern low-frequency vibration characteristics i. e., the resonant frequencies in the tracking and focusing directions. A systematic procedure for sizing and shaping the actuator suspension beams is described and applied to a sample case. The effectiveness of the present technique is verified through the comparison of the present and the finite element results.

• 한국정밀공학회지
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• 제21권5호
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• pp.106-113
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• 2004

The eddy current brake system is a non-contact brake based on the mutual relation between the rail and the frame. Consequently, the accuracy is required in estimating the stress concentration and the deformation of the eddy current brake system. In this paper, the static analysis considering the gravity and the suction force for the deformation and the stress concentration of the main frame of the initially designed eddy current brake system was carried out. The shape of the I-type beam obtained from the optimization was analyzed and compared with the initial model. Also, the initial model was modified based on the optimization model and the result was verified to have the acceptable improvement.

• 소성∙가공
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• 제22권5호
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• pp.275-279
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• 2013

The tube hydroforming process has received much attention in the automotive industry because of its advantages compared to conventional manufacturing technologies. A wide range of products such as sub-frames, camshafts, radiator frames, axles and crankshafts are made by hydroforming process. The hydroformed parts often need to be structurally joined to other components during assembly. Therefore, these automotive parts need to be manufactured with a localized attachment flange. In this study, FE forming analyses of a part with a rectangular flanged shape was performed with Dynaform 5.5. Using the optimized conditions determined numerically, hydroforming experiments were performed. Then, the characterization of defects was analyzed. Finally, the accuracy of the optimized internal pressure condition as well as that of the initial ram position were evaluated. The results demonstrated that flanged parts can be successfully produced using the tube hydroforming process.

• 한국자동차공학회논문집
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• 제10권1호
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• pp.67-75
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• 2002

A study to investigate the influence of combustion chamber shape, especially piston top face configuration, on the combustion stability is presented with CFD analysis and single cylinder GDI engine test. Initial configuration of the piston bowl was designed with CFD analysis and further parametric studies of the design factors on the piston top face were carried out through the single cylinder GDI engine test. It was found that both the geometry of piston top face and the compression ratio have great influences on the combustion stability. Of interest is that the design factors of the GDI piston to prevent mixture diffusion out of the piston bowl have important roles for the stable combustion at the stratified mixture condition. Also the relationship between spray impingement and flow pattern in a GDI piston bowl should be considered to design an optimal bowl configuration for stable stratified combustion.