• Title/Summary/Keyword: industrial floor

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Developing a Data Model of Product Manufacturing Flow for an IC Packaging WIP System

  • Lin, Long-Chin;Chen, Wen-Chin;Sun, Chin-Huang;Tsai, Chih-Hung
    • International Journal of Quality Innovation
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    • v.6 no.3
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    • pp.70-94
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    • 2005
  • The IC packaging industry heavily relies on shop floor information, necessitating the development of a model to flexibly define shop floor information and timely handle manufacturing data. This study presents a novel data model of product manufacturing flow to define shop floor information to effectively respond to accelerated developments in IC package industry. The proposed data model consists of four modules: operation template setup, general process setup, enhanced bill of manufacture (EBOMfr) setup, and work-order process setup. The data model can flexibly define the required shop floor information and decision rules for shop floor product manufacturing flow, allowing one to easily adopt changes of the product and on the shop floor. However, to handle floor dynamics of the IC packaging industry, this work also proposes a WIP (i.e. work-in-process) system for monitoring and controlling the product manufacturing flow on the shop floor. The WIP system integrates the data model with a WIP execution module. Furthermore, an illustrative example, the MIRL WIP System, developed by Mechanical Industrial Research Laboratories of Industrial Technology Research Institute, demonstrates the effectiveness of the proposed model.

Slip Distance of Forklift Depending upon floor Materials and Conditions of Worksite (작업장 바닥 소재와 상태에 따른 지게차 미끄럼 거리 측정)

  • Kee, Do-Hyung;Sin, Dong-Hun
    • Journal of the Korean Society of Safety
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    • v.20 no.1 s.69
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    • pp.133-136
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    • 2005
  • The accidents attributed to the forklift have increased as the number of the forklift increases. It is significant that most of the accidents were fatal. This study investigated slip distance of forklift depending upon the floor materials and their conditions in industrial site. For doing this, an experiment was conducted, in which the floor materials and their conditions were adopted as independent variables and the slip distance as dependent variable. Six floor materials included asphalt concrete, two color hardener mortar, epoxy paint and deluxe tile. Two types of floor conditions, wet and dry, were used in the experiment. The results showed that the slip distance was shorter on the asphalt and concrete floors than on other floors, and that the distance on the wet floor was six times longer than that on the dry condition. Based on this result, it is recommended that as in the advanced countries, the regulation or standard on the floor conditions such as friction coefficient be established for reducing forklift relevant accidents.

Identification of scheduling problems for CSCW-based shop floor control in agile manufacturing

  • Cha, Soohyun;Cho, Hyunbo;Jung, Mooyoung
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1995.04a
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    • pp.208-215
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    • 1995
  • Numerous solution methods for scheduling problems such as part dispatching problem, operation sequence problem have been suggested as a means to be embedded in hierarchical or centralized shop floor control. Under the preceding control philosophies, however, response to changes in the shop floor status is quite slow and timely decision is sometimes impossible. Moreover, the control software becomes too large and it is almost impossible to modify the control software when the configuration of the shop floor changes. In agile manufacturing which emerged recently to cope with quick response and easy modifiability when unexpected changes occur, a new control policy is needed. CSCW[Computer Supported Cooperative Work] based shop floor control casts a different view on scheduling problems. Decisions are made locally when requested and useful information is scattered among agents for its efficient use. Adaptation is easy because agents are -'plug compatible or portable. In this paper, scheduling problems occurring under CSCW based shop floor control are identified and characterized. Traditional scheduling problems are reviewed from the CSCW viewpoint. All the control entities involved in the shop floor can be found and used to defined agents. With these entities and CSCW concept, possible scheduling problems are identified.

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ANALYSIS OF THE FLOOR PLAN DATASET WITH YOLO V5

  • MYUNGHYUN JUNG;MINJUNG GIM;SEUNGHWAN YANG
    • Journal of the Korean Society for Industrial and Applied Mathematics
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    • v.27 no.4
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    • pp.311-323
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    • 2023
  • This paper introduces the industrial problem, the solution, and the results of the research conducted with Define Inc. The client company wanted to improve the performance of an object detection model on the floor plan dataset. To solve the problem, we analyzed the operational principles, advantages, and disadvantages of the existing object detection model, identified the characteristics of the floor plan dataset, and proposed to use of YOLO v5 as an appropriate object detection model for training the dataset. We compared the performance of the existing model and the proposed model using mAP@60, and verified the object detection results with real test data, and found that the performance increase of mAP@60 was 0.08 higher with a 25% shorter inference time. We also found that the training time of the proposed YOLO v5 was 71% shorter than the existing model because it has a simpler structure. In this paper, we have shown that the object detection model for the floor plan dataset can achieve better performance while reducing the training time. We expect that it will be useful for solving other industrial problems related to object detection in the future. We also believe that this result can be extended to study object recognition in 3D floor plan dataset.

Optimal Room Assignment Problem for Multi-floor Facility using Binary Integer Programming (이진정수계획법을 사용한 복층숙소의 최적 방 배정문제)

  • Lee, Sang-Won;Rim, Suk-Chul
    • IE interfaces
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    • v.21 no.2
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    • pp.170-176
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    • 2008
  • Consider a multi-floor facility with multiple rooms of unequal size on each floor. Students come from many organizations to attend the conference to be held at this facility. In assigning the rooms to the students, several constraints must be met; such as boys and girls must not be assigned to the rooms on the same floor. Given the capacity of each room and the number of students from each organization, the problem is assigning students to rooms under a set of constraints and various objectives. We present six models with different objective functions; and formulate them as binary integer programming problems. A numerical example and a case study follow to illustrate the proposed models.

Load Carrying Effect on the Biomechanical Parameters of Slips and Falls (미끄러져 넘어짐의 생체학적 연구에 있어서 부하이동이 끼치는 영향)

  • Myung, Ro-Hae
    • Journal of Korean Institute of Industrial Engineers
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    • v.27 no.2
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    • pp.197-202
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    • 2001
  • The biomechanical analysis of the load carrying effect on different floor surfaces has been conducted. Four different floor surfaces were prepared for ten subjects with each walking at a fixed velocity(1.33 m/sec) while carrying five different loads. The results showed that because of the significant interaction effect between floor slipperiness and the load carrying task, the load carrying effect should be analyzed according to different levels of the floor slipperiness, especially contaminant floors. On oily surfaces, slip distance(SD) and heel velocity (HV) increased whereas stride length(SL) decreased as load increased. In other words, significantly longer SD, faster HV, and no normal gait were found as load increased. As a result, a different protocol should be applied to measure floor slipperiness on oily floors as compared to dry surfaces for tribological approach.

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Floor Slipperiness Effect on the Biomechanical Study of Slips and Falls

  • Myung, Ro-Hae;Smith, James L.;Lee, Soon-Yo
    • Journal of Korean Institute of Industrial Engineers
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    • v.22 no.3
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    • pp.337-349
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    • 1996
  • A study was conducted to find the possible relationship between slip distance and dynamic coefficient of friction (DCOF) through the biomechanical study of slips and falls using a broader variety of floors and levels of slipperiness than those used before. Four different floor surfaces covering the full range of floor slipperiness (with and without on oil contaminant) were prepared for ten subjects with each walking at a fixed velocity. The results showed that slip distance and heel velocity had a decreasing trend while stride length had a increasing trend as DCOF increased. The contaminant effect overpowered floor slipperiness effect because a higher DCOF surface with oil contaminant created longer slip distance than the lower DCOF with dry floor. Normal gait pattern and suggested heel velocity (10 to 20 cm/sec) were seen on dry floors but abnormally longer stride length and 5 to 10 times faster heel velocity were found an oily floors. In other words, faster heel velocity (greater than 10 to 20 cm/sec) is recommended to measure DCOF on oily floors because the assumption of normal gait was no longer valid.

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Design and Implementation of Low-Floor Bus Reservation System for the Transportation Weak (교통약자를 위한 저상버스 탑승 예약 시스템 설계 및 구현)

  • Heo, Seongsu;Choi, Youngkon;Park, Yoohyun
    • Journal of Korea Society of Industrial Information Systems
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    • v.23 no.6
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    • pp.39-46
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    • 2018
  • Low-floor buses service in Korea has been spreading nationwide for transportation users with wheelchair since 2004. However, there is a lot of difficulty in using this information because the low-floor bus information is insufficient. Therefore, it is necessary to improve the service of using low-floor buses for the transportation weak in order to increase the usage rate of low-floor buses for those who use wheelchairs. In this paper, we designed and implemented a low-floor bus reservation system to provide low-floor bus service and low-floor bus reservation service to improve low-floor bus service of wheelchair users. The application of this system is expected to provide a better service to the transportation weak people using low - floor buses.

Improving a current method for predicting walking-induced floor vibration

  • Nguyen, T.H.;Gad, E.F.;Wilson, J.L.;Haritos, N.
    • Steel and Composite Structures
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    • v.13 no.2
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    • pp.139-155
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    • 2012
  • Serviceability rather than strength is the most critical design requirement for vibration-vulnerable floor constructions. Annoying vibrations due to normal walking activity have been observed more frequently on long-span lightweight floor systems in office and commercial retail buildings, raising the need for the development of floor vibration design procedures. This paper highlights some limitations of one of the most commonly used guidelines AISC/CISC DG11, and proposes improvements to this method. Design charts and approximate closed form formulas to estimate the walking response are developed in which various factors relating to the dynamic characteristics of both the floor and the excitation are considered. The accuracy of the proposed formulas and other proposals found in the literature is examined. The proposed modifications would be significant, especially with long-span floors where vibration levels may be underestimated by the current design procedure. The application of the proposed prediction method is illustrated by worked examples that reveal a good agreement with results obtained from finite element analyses and experiments. The presented work would enhance the accuracy and maintain the simplicity and convenience of the design guideline.