• Title/Summary/Keyword: industrial cleaning

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The Development of Cleaning and Monitoring System for Pipeline Type UV Sterilizer (관로형 UV 소독기를 위한 세척 및 모니터링 시스템 개발)

  • Park, Byeung-Jun;Ryu, Ji-Hyoung;Park, Jae-Byung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.12
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    • pp.6434-6440
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    • 2013
  • In this paper, an integrated control system is proposed for automatic control and remote monitoring of pipeline type UV sterilizer. The proposed system can control the cleaning wiper in the sterilizer with various cleaning motions, and periodically check the contamination level of the UV lamps with the UV power sensors. Therefore, sterilizer repair and maintenance can be more effectively done. In addition, the control system based on the open-source processor can communicate with external smart devices via Bluetooth, and thus wirelessly exchange control commands and sensor data. Furthermore, the system is able to flexibly cope with changes of cleaning motions and sensors since its firmware can be wirelessly upgraded by using the smart device. Consequently, the proposed system is suitable to construct a smart sewage treatment system in small towns.

Wireless Sensor Network Design for Industrial Applications and the Sound Wave Detection in Acoustic Cleaning Systems (산업용 무선센서네트워크 설계와 음향 세척 장치의 음파 검출을 위한 응용)

  • Kim, A Yeon;Han, Jae Jun;Kim, Dong Sik
    • Journal of the Institute of Electronics and Information Engineers
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    • v.51 no.7
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    • pp.223-229
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    • 2014
  • The acoustic cleaning system is widely used to remove foreign materials in factories, such as thermal power plants and incinerators. However, the acoustic cleaning systems tend to be clogged by foreign materials. In this paper, we develop a wireless sensor network for the sound wave detection in order to monitor proper operations in the acoustic cleaning systems. We observe that the developed wireless sensor network for the wave detection shows a stable operation in various industrial environments of wide temperature ranges. We also develop a data gathering device, which displays the current status of the sound generator and several values detected from the wireless sensor.

Dust collection system optimization with air blowing and dust suction module (에어 블로어와 흡입기능을 가진 미세먼지 흡입시스템의 최적화)

  • Jeong, Wootae;Kwon, Soon-Bark;Ko, Sangwon;Park, Duckshin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.1
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    • pp.290-297
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    • 2016
  • The performance of track cleaning trains to remove accumulated fine particulate matter in subway tunnels depends on the design of the suction system equipped under the train. To increase the efficiency of the suction system under the cleaning vehicle, this paper proposes a novel dust suction module equipped with both air blowing nozzles and a dust suction structure. Computational Fluid Dynamics (CFD) analysis with turbulent flow was conducted to optimize the dust suction system with a particle intake and blowing function. The optimal angle of the air blowing nozzle to maximize the dust removal rate was found to be 6 degrees. The performance of the track cleaning vehicle can be increased by at least 10 percent under an operation speed of 5km/h.

Feasibility Study for Introducing Window Cleaning Device (유리창 청소작업의 자동화 장비 도입에 대한 타당성 분석)

  • Kim, Kyoon-Tai
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.12
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    • pp.612-618
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    • 2020
  • In recent years, the demand for external window cleaning has increased, but the process is a very dangerous manpower-dependent operation. In addition, it is difficult to clean at the desired frequency in a business that values cleanliness. Therefore, there is a need to automate this work. This paper presents the concept of a device that can be attached to a specific window and clean the window continuously. The economic feasibility of this device was analyzed. The estimated manufacturing cost of the equipment was approximately 10 million won, but the possible investment cost was at least 9.8 million won for five years of endurance and 103 million won for 10 years of endurance. Therefore, the expected savings well exceed the equipment cost, and it was evaluated as having economic feasibility. Since this study analyzed only quantitative indicators, the expected cost reduction due to a reduction in safety accidents, productivity improvement, construction time reduction, and quality improvement was not considered. Therefore, it is expected that the calculated economic feasibility will be more accurate if the cost reduction effect by the automation equipment is calculated by adding the expected values not considered in this study.

Atmospheric Plasma Treatment on Copper for Organic Cleaning in Copper Electroplating Process: Towards Microelectronic Packaging Industry

  • Hong, Sei-Hwan;Choi, Woo-Young;Park, Jae-Hyun;Hong, Sang-Jeen
    • Transactions on Electrical and Electronic Materials
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    • v.10 no.3
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    • pp.71-74
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    • 2009
  • Electroplated Cu is a cost efficient metallization method in microelectronic packaging applications. Typically in 3-D chip staking technology, utilizing through silicon via (TSV), electroplated Cu metallization is inevitable for the throughput as well as reducing the cost of ownership (COO).To achieve a comparable film quality to sputtering or CVD, a pre-cleaning process as well as plating process is crucial. In this research, atmospheric plasma is employed to reduce the usage of chemicals, such as trichloroethylene (TCE) and sodium hydroxide (NaHO), by substituting the chemical assisted organic cleaning process with plasma surface treatment for Cu electroplating. By employing atmospheric plasma treatment, marginally acceptable electroplating and cleaning results are achieved without the use of hazardous chemicals. The experimental results show that the substitution of the chemical process with plasma treatment is plausible from an environmentally friendly aspect. In addition, plasma treatment on immersion Sn/Cu was also performed to find out the solderability of plasma treated Sn/Cu for practical industrial applications.

Position estimation method based on the optical displacement sensor for an autonomous hull cleaning robot (선체 청소로봇 자동화를 위한 광 변위센서 기반의 위치추정 방법)

  • Kang, Hoon;Ham, Youn-jae;Oh, Jin-seok
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.20 no.2
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    • pp.385-393
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    • 2016
  • This paper presents the new position estimation method which contains the optical displacement sensor and the dead reckoning based position estimation algorithm for automation of hull cleaning robot. To evaluate feasibility of the proposed position estimation method on the hull cleaning robot, it was applied on the small scale robot model which has an identical drive method with the hull cleaning robot and then a set of the position estimation experiments were performed. The experimental results of the position estimation demonstrate that the estimated results with the optical displacement sensors is more accurate than used rotary encoder method. In addition, it continuously calculated the robot position quite close to the real robot driving path. In a follow-up study, the proposed position estimation method will be complemented and exploited on the actual hull cleaning robot by adding additional sensor modules that correct measurement errors.

Possible Uses of Reclaimed Wastewater Effluent Treated Using Birm Filtration Along UF, and Analysis on Membrane Fouling (하수방류수 재이용을 위한 Birm filter + UF 적용시 용도별 사용 가능성 및 막오염 특성)

  • Jung, Jin-Hee;Lee, Seung-Chul;Sung, Nak-Chang;Choi, Young-Ik
    • Journal of Environmental Science International
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    • v.25 no.11
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    • pp.1467-1474
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    • 2016
  • In response to the water shortage problem, continued attempts are being made to secure consistent and reliable water sources. Among various solutions to this problem, wastewater effluent is an easy way to secure the necessary supply, since its annual output is consistent. Furthermore, wastewater effluent has the advantage of being able to serve various purposes, such as cleaning, sprinkling, landscaping, river management, irrigation, and industrial applications. Therefore, this study presents the possible use of reclaimed industrial wastewater treated with Birm filters and a UF membrane, along with an analysis on membrane fouling. The preprocessing stage, part of the reclamation process, used Birm filters to minimize membrane fouling. Since this study did not consider heavy metal levels in the treated water, the analyses did not include the criterion for irrigation water quality. However, the wastewater reclaimed by using Birm filters and a UF membrane met every other requirement for reclaimed water quality standards. This indicated that the treated water could be used for cleaning, channel flow for maintenance, recreational purposes, and industrial applications. The analysis on the fouling of the Birm filter and UF membrane required the study of the composition and recovery rate of the membrane. According to SEM and EDX analyses of the UF membrane, carbon and oxygen ion composition amounted to approximately 57%, whereas inorganic matter was not detected. Furthermore, the difference in the recovery rates of the distressed membrane between acidic and alkaline cleaning was more than ~78%, which indicated that organic rather than inorganic matter contributed to membrane fouling.

Dust collection optimization of tunnel cleaning vehicle with cyclone-based prefilter (사이클론 전처리부를 지닌 터널집진차량의 집진효율 최적화)

  • Jeong, Wootae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.3
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    • pp.679-686
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    • 2018
  • A new dust cleaning vehicle is needed to remove fine and ultra-fine particulate matter in subway tunnels. Therefore, the recently developed tunnel cleaning vehicle is equipped with an efficient suction system and cyclone-based prefilter to handle ultra-fine particles. To treat various sizes of particulate matter with an underbody suction system, this paper proposes a cyclone-based prefilter in the suction system and validates the dust removal efficiency through Computational Fluid Dynamics (CFD) analysis using ANSYS FLUENT. Using the created surface and volume mesh, various particle sizes, materials, and fan flow rates, the particles were tracked in the flow with a discrete phase model. As a result, the dust cleaning vehicle at a normal operational speed of 5km/h requires at least a fan flow rate of $1500m^3/min$ and 100mm of suction inlet height from the tunnel track floor. Those suction modules and cyclone-based prefilters in the dust cleaning vehicle reduces the dust accumulation load of the electric precipitator and helps remove the accumulated fine and ultra-fine dust in the subway tunnel.