• Title/Summary/Keyword: hydrostatic analysis

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Corrective Machining Algorithm for Improving the Motion Accuracy of Hydrostatic Table (유정압테이블의 정밀도향상을 위한 수정가공 알고리즘)

  • Park, Chun-Hong;Lee, Chan-Hong;Lee, Hu-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.6
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    • pp.62-69
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    • 2002
  • For improving the motion accuracy of hydrostatic table, corrective machining algorithm is proposed in this paper. The algorithm consists of three main processes. reverse analysis is performed firstly to estimate rail profile from measured linear and angular motion error, in the algorithm. For the next step, corrective machining information is decided as referring to the estimating rail profile. Finally, motion errors on correctively machined rail are analized by using motion error analysis method proposed in the previous paper. These processes can be iterated until the analized motion errors are satisfied with target accuracy. In order to verify the validity of the algorithm theoretically, motion errors by the estimated rail, after corrective machining, are compared with motion errors by true rail assumed as the measured value. Estimated motion errors show good agreement with assumed values, and it is confirmed that the algorithm is effective to acquire the corrective machining information to improve the accuracy of hydrostatic table.

Finite Element Analysis on the Motion Accuracy of Hydrostatic Table(1.st. Analysis and Experimental Verification on Single-side Table) (FEM을 이용한 유정압테이블의 운동정밀도 해서(1. 단면지지형 테이블의 해석 및 실험적 검증))

  • Park, Cheon-Hong;Jeong, Jae-Hun;Lee, Hu-Sang;Kim, Su-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.137-144
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    • 2000
  • In order to achieve systematical method for improving motion accuracy of hydrostatic table, an algorithm using finite element method is proposed in this paper. Quantification of averaging effect of oil film on motion error is performed theoretically by analysis on the relationship between spacial frequency of rail form error and motion error of table. Influences of film stiffness and pocket size on the motion error of table are also analyzed theoretically. Validity of the algorithm is verified experimentally from the test on the motion error of table with three types of rail which have different form profile. Experimental results show that the algorithm is very effective to analyze theoretically the motion error of hydrostatic table.

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Corrective Machining Algorithm for Improving the Motion Accuracy of Hydrostatic Bearing Tables

  • Park, Chun-Hong;Lee, Chan-Hong;Lee, Husang
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.2
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    • pp.60-67
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    • 2004
  • For improving the motion accuracy of hydrostatic tables, a corrective machining algorithm is proposed in this paper. The algorithm consists of three main processes. The reverse analysis is performed firstly to estimate the rail profile from the measured linear and angular motion error, in the algorithm. For the next step, the corrective machining information is obtained based upon the estimated rail pronto. Finally, the motion errors on the correctively machined rail are analyzed by using the motion error analysis method. These processes are iterated until the analyzed motion errors are satisfactory within the target accuracy. In order to verify the validity of the algorithm theoretically, the motion errors calculated by the estimated rail after the corrective machining process, are compared with those by the true rail which is previously assumed as the initially measured value. The motion errors calculated using the estimated rail show good agreement with the assumed values, and it is shown that the algorithm is effective in acquiring the corrective machining information to improve the accuracy of hydrostatic tables.

An analysis on power regeneration of hydrostatic pressure exchanger (정수압방식 동력회수장치의 구동동력 절감량 해석)

  • Ham, Y.B.;Choi, J.H.;Jeong, H.S.;Park, S.J.;Park, J.H.;Yun, S.N.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.4 no.3
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    • pp.7-12
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    • 2007
  • This paper presents an energy saving hydrostatic pressure exchanger for sea water desalination equipment. In a reverse osmosis(RO) system for desalinating sea water, more than 70 percent of the supplied sea water, brines which were impassable through RO membrane are bypassed, resulting in high energy losses. In this paper, a hydrostatic pressure exchanger consisting of an embedded water hydraulic piston motor and a water hydraulic piston pump was proposed and investigated in order to recover the energy of the bypassed brines. The pressurized brines are supplied to the embedded water hydraulic piston motor as power sources and the water hydraulic piston pump is driven by the output torque of the embedded water hydraulic piston motor as well as electric motor. Consequently, the energy of the bypassed brines can be recovered. To examine the electric energy saving characteristics of the hydrostatic pressure exchanger, a simulation model was constructed using commercial software and experiments were conducted. Through the results of simulation and experiment, the feasibility of the electric energy saving effect of the proposed hydrostatic pressure exchanger was investigated.

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A Study of Echo Reduction of Underwater Acoustic Material Considering Ocean Condition (수중환경을 고려한 수중 음향재료의 반향음 감소성능 연구)

  • Seo, Young Soo;Ham, Il Bae;Jung, Woo Jin
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.377-384
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    • 2014
  • The requirement of acoustic material which is used in underwater environment more increases. The material is used to reduce acoustic signature and radiate noise for underwater vehicle. Underwater acoustic material was made by viscoelastic material such as a rubber and a polyurethane etc. The mechanical and acoustic characteristics of these material change with hydrostatic pressure. In order to increase an acoustic performance according to hydrostatic pressure, several kinds of scatterers were added to viscoelastic material. In this paper, acoustic modelling and analysis techniques of underwater acoustic material with hydrostatic pressure were introduced and proposed. The specimens for pulse tube test were made and echo reductions were calculated and measured with hydrostatic pressure. Also the characteristics of echo reduction of the specimens with hydrostatic pressure were obtained and discussed.

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A Study on the Echo Reduction Performance of Underwater Acoustic Material (수중 음향재료의 반향음 감소성능 연구)

  • Seo, Young Soo;Ham, Il Bae;Jung, Woo Jin
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.11
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    • pp.868-875
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    • 2014
  • The requirement of acoustic material which is used in underwater environment more increases. The material is used to reduce acoustic signature and radiate noise for underwater vehicle. Underwater acoustic material was made by viscoelastic material such as rubber and polyurethane etc. The mechanical and acoustic characteristics of these material change with hydrostatic pressure. In order to improve an acoustic performance according to hydrostatic pressure, several kinds of scatterers were added to viscoelastic material. In this paper, acoustic modelling and analysis techniques of underwater acoustic material with hydrostatic pressure were introduced and proposed. The specimens for pulse tube test were made and echo reductions were calculated and measured with hydrostatic pressure. Also the characteristics of echo reduction of the specimens with hydrostatic pressure were obtained and discussed.

Structural Characteristic Analysis of an Ultra-Precision Machine for Machining Large-Surface Micro-Features (초정밀 대면적 미세 형상 가공기의 구조 특성 해석)

  • Kim, Seok-Il;Lee, Won-Jae
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1469-1474
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    • 2007
  • In recent years, research to machine large-surface micro-features has become important because of the light guide panel of a large-scale liquid crystal display and the bipolar plate of a high-capacity proton exchange membrane fuel cell. In this study, in order to realize the systematic design technology and performance improvements of an ultra-precision machine for machining the large-surface micro-features, a structural characteristic analysis was performed using its virtual prototype. The prototype consisted of gantry-type frame, hydrostatic feed mechanisms, linear motors, brushless DC servo motor, counterbalance mechanism, and so on. The loop stiffness was estimated from the relative displacement between the tool post and C-axis table, which was caused by a cutting force. Especially, the causes of structural stiffness deterioration were identified through the structural deformation analysis of sub-models.

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One Dimensional Analysis of Hydrostatic Power Steering Unit Composed of Two Gerotors (두 개의 지로터로 구성된 전유압 파워스티어링 장치의 1차원 해석)

  • Kim, Kap Tae;Ryu, Beom Sahng;Kim, Kyung Sik;Jeong, Hwang Hun
    • Journal of Drive and Control
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    • v.17 no.4
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    • pp.113-124
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    • 2020
  • Most of the work of construction equipment and agricultural machinery is done in off-road conditions. Autonomous driving required in these conditions uses GPS sensors, and PID controllers to control their speed and position. The hydrostatic steering, which is composed of a PSU, hydraulic hoses, and cylinders, rather than a mechanical coupling is used in these equipments. The PSU plays a key role in hydrostatic steering. Precise control of the position under various conditions requires detailed behavioral analysis of the basic components and operation. Two Gerotor PSU is now a commonly used safer option. The components of the PSU can be divided into mechanical and hydraulic actuating elements by its behavior. Since the system is combined by mechanical and hydraulic elements, the modelings are performed using Amesim, which is one of the most effective for the multi-domain dynamic system analysis. To confirm the validity of the model, input torque and pressures are checked with varying steering speed. The opening and the steering speed of normal and newly designed control valve set is investigated with the effect of centering spring force and friction. Finally, simulation results with fully detailed model with two gerotors are analyzed and compared with simple model.

Preliminary Study on Deformation During Hydrostatic Testing in a Deep Tank

  • Kim, Geun-Gon;An, Tae-Hyun;Lee, Tak-Kee
    • Journal of Ocean Engineering and Technology
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    • v.36 no.2
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    • pp.115-124
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    • 2022
  • There are many different types of tanks on ships that meet various requirements. Each tank is required to undergo hydrostatic testing according to the Ship Safety Act after being installed onboard. In some hydrostatic tests, excessive deformation may occur. The overpressure of the air in the tank generated during testing is one of the possible causes of deformation. Based on the dimensions of the tank, nozzle, and pipes installed, it was confirmed that the overpressure of the air can cause problems with the structure, according to the Bernoulli equation. Additionally, finite element analysis (FEA) was performed on the tank structure to confirm the deformation and the stress occurring in the structure. From the perspective of deformation, the maximum deflection limit was set based on the criteria provided by the Eurocode and DNV. From the perspective of stress, the structural safety assessment was performed by comparing the allowable stress and equivalent stress generated in the structure. To determine whether the behavior of the actual structure was well implemented via FEA, beam theory was applied to the tank structure and compared with the FEA results. As a result of the analysis, severe deformation was found in some cases. This means that the overpressure of the air may be the cause of actual deformation. It was also confirmed that permanent deformation may occur.

Analysis of Positioning Error Factors in the Hydrostatic Tables (유정압테이블의 위치결정오차요인 분석)

  • Oh Y.J.;Park C.H.;Lee D.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.773-776
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    • 2005
  • In this paper, For improving the positioning accuracy of hydrostatic table, relationship between temperature of atmosphere and thermal characteristics of hydrostatic table is analyzed, and influence of thermal characteristics on positioning accuracy is also analyzed experimentally. From the experimental results, it is confirmed that positioning error and repeatability is $0.21{\mu}m\;and\;0.18{\mu}m$ when the laser scale which has $0.01{\mu}m$ of resolution is used as feed-back unit. and also confirmed that thermal deformation of scale and supporter, which occurs by the temperature variation of atmosphere, works as limit of repeatability in long time operation.

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