• Title/Summary/Keyword: hydrostatic analysis

Search Result 319, Processing Time 0.033 seconds

Development of a New Analysis Method of Fluid Film for Efficient Estimate of the Moving Characteristics of Hydrostatic Bearings (유정압베어링 운동특성의 효과적인 예측을 위한 새로운 유막 해석방법의 개발)

  • 전상렬;김권희
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.20 no.8
    • /
    • pp.166-174
    • /
    • 2003
  • Hydrostatic bearings are widely used in precision machines due to their high motion guide accuracy, low friction and high load carrying capacity. It is very useful to estimate the moving characteristics of hydrostatic bearings in the design stage. A new method is suggested for the analysis of fluid film in hydrostatic bearings. A combined mesh of 8 node solid elements with negligible deformation resistance and spring-dashpot elements is used in conjunction with the user subroutine of ABAQUS to represent the fluid film. The mesh can be used to capture the deformation of the bearing structure as well as the varying properties of fluid film. Analysis results from the finite element model are compared with theoretical solutions, results from FLUENT analysis and some previous works. With this method, static and dynamic analyses of the system containing the bearings can be performed efficiently.

Effects of the Hydrostatic Test and the Operating Condition on Weld Residual Stress at a Safety Nozzle of the Pressurizer (수압시험 및 운전조건이 가압기 안전노즐의 용접잔류응력에 미치는 영향 평가)

  • Lee, Kyoung Soo;Lee, Sung Ho;Kim, Wan Jae
    • Transactions of the Korean Society of Pressure Vessels and Piping
    • /
    • v.8 no.1
    • /
    • pp.19-24
    • /
    • 2012
  • This paper presents the results of finite element analysis for the effects of hydrostatic test and operating condition on the weld residual stress at dissimilar metal weld of a pressurizer safety nozzle in a nuclear power plant. For the study, the weld residual stress at ambient condition was analyzed using ABAQUS in the first place. After the weld residual stress analysis, the hydrostatic test condition and operating condition was applied to the same model one after another. The weld residual stress was observed to change due to the successive hydrostatic test and operating condition. The axial residual stresses on inner surface of the dissimilar metal weld and HAZ region were decreased by hydrostatic test and operating condition, which gives beneficial effect on preventing primary water stress corrosion cracking.

Basic Characteristics of a Self-Compensated Hydrostatic Journal Bearing (자기 보상형 유정압 저어널 베어링의 기본 특성)

  • Park Chun Hong;Lee Young Joon;Hong Seong Wook;Lee Husang
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.22 no.5 s.170
    • /
    • pp.159-166
    • /
    • 2005
  • A self-compensated water-hydrostatic bearing is well known to have advantages in stiffness. In this paper, its concept is extended to a hydrostatic journal bearing for achieving higher stiffness. The finite element method is applied to analyze the load characteristics of the self-compensated hydrostatic journal bearing. The analysis results reveal that the self-compensated journal bearing has higher load capacity and higher stiffness than conventional, fixed capillary journal bearings. and that this benefit degrades in the case of high eccentricity. Thus, a spindle system with self-compensated journal bearings must be designed to ensure a sufficiently large load capacity. A rectangular type capillary is also introduced with consideration of the practical application of the self-compensated hydrostatic journal bearing. Theoretical analysis results show that the rectangular type capillary is more beneficial than conventional annular type capillaries in practical use. The experimental verification on the analysis method is made to show that the experimental results are in good agreement with theoretical results.

A Study on the Finite Element Analysis of Axisymmetric Hydrostatic Bulge forming Processes (축대칭 액압벌지 성형공정의 유한요소해석에 관한 연구)

  • Yun S. H.;Jin I. T.;Gu Y.;Ryoo I. I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2001.05a
    • /
    • pp.115-119
    • /
    • 2001
  • This paper presents development of a Finite Element Analysis program. The program was developed on the based of second-dimensional plane strain rigid plasticity finite element analysis and an implicit program is coded. The program was tested by being applied to the axisymetric hydrostatic bulge forming processes using the circle dies. By the Finite Element Analysis at the fluid in chamber and at the blank material, we could know that the hydrostatic bulge forming processes can be influenced of material, the diameter of product and the forming velocity The developed Finite Element Analysis program was approved by the analysis results about forming variables.

  • PDF

Finite Element Analysis on the Motion Accuracy of Double-sides Hydrostatic Table (양면지지형 유정압테이블 운동정밀도의 유한요소 해석)

  • 박천홍;정재훈;이후상;이찬홍
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2000.11a
    • /
    • pp.188-192
    • /
    • 2000
  • An analysjs model for calculation the motion accuarcy of double sides hydrostatic table is proposed in thn paper. For the analysis of motion accuracy, profiles of each rails are assumed as periodic function, and represented using Fourier coefficients. Variahon of bearing clearance is represented as the vanation of linear, angular displacement of table and profiles of rails. Motion accuracy is calculated in the basis of finite element analysis on the pressure dutributmn of table. In order to improve calculating time in the analysis of motion accuracy, The proposed modeling method converts double sides table to single side table equivalently Results by the proposed method 1s compared with directly caculated results mdyhcally, and also compared wlth experimental results. From the theoretical and experimental analysis, it is confirmed that the proposed modeling mothod is very effective to analyze the motion accuracy of dauble sides hydrostatic table.

  • PDF

Analysis of Characteristics of Hydrostatic Bearing in Hydraulic Cylinder (유압 실린더 내의 정압 베어링 특성에 관한 연구)

  • 백승희;한동철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 1993.12a
    • /
    • pp.63-69
    • /
    • 1993
  • In this paper the characteristics of Hydrostatic Bearing of piston of cylinder are investigated . The dynamic characteristic equations of piston considering both parallel and rotational motion and time dependent modified Reynolds Equation are analyzed and the dynamic pressure distribution of oil film is numerically calculated by perturbation method and finite difference method. and the atatic analysis is carried out. so, the influence of design parameter of piston on the characteristic of bearing is analyzed.

  • PDF

The Optimization of a Hydrostatic Spindle System for Grinding Machines (연삭기용 유정압베어링주축의 최적화에 관한 연구)

  • Lee, C.H.;Park, C.H.;Lee, H.S.
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.13 no.7
    • /
    • pp.140-147
    • /
    • 1996
  • Machining accuracy of machine tools spindles using the hydrostatic bearing, largely depends on the static stiffness and the thermal deformation of the spindle unit. In this paper, the modelling and static, thermal analysis of the hydrostatic spindles were performed for the relationship between the design variables like the bearing span, overhang, bearing stiffness and static stiffness at spindle. The goal of optimization is the mazimum, static stiffness at spindle nose with lower temperature rise in hydrostatic bearing. Temperature rise of hydrostatic bearing is minimized with the variables of spindle diameter and oil supply pressure. Finally, validity of the proposed algorithm is verified by improving the static, thermal performance of the existing hydrostatic spindles.

  • PDF

Structural and Thermal Sensitivity Analysis of a High-Precision Centerless Grinding Machine for Machining Ferrules (페룰 가공용 초정밀 무심 연삭기의 구조적 및 열적 민감도 해석)

  • Kim, Seok-Il;Lee, Won-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.30 no.12 s.255
    • /
    • pp.1634-1641
    • /
    • 2006
  • High-precision centerless grinding machines are emerging as a means of finishing the outer diameter grinding process required for ferrules, which are widely used as fiber optic connectors. In this study, a sensitivity analysis for structural and thermal characteristics was carried out using a virtual prototype of a centerless grinding machine to realize systematic design technology and performance improvements required to manufacture ferrules. The prototype consisted of a concrete-filled bed, hydrostatic grinding wheel (GW) and regulating wheel (RW) spindle systems, a hydrostatic RW table feed mechanism, a RW swivel mechanism, and on-machine GW and RW dressers. The results of the structural sensitivity analysis illustrated that the vertical stiffness of hydrostatic guideway for the RW table feed system greatly influenced the horizontal loop stiffness, and the results of the thermal sensitivity analysis illustrated that the heat generation rates at hydrostatic bearings and belt pulley greatly influenced the temperature rise of hydrostatic bearings and the deviation of thermal displacement between GW and RW.

A Study on the Effect of Energy Dissipation in Extruding Clad Rod (복합봉재 압출에 의한 에너지 소산의 영향에 관한 연구)

  • Kim, Chang-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.5 no.2
    • /
    • pp.56-64
    • /
    • 2006
  • Rapid progress in many branches of technology has led to a demand on new materials such as high strength light weight alloys, powdered alloys and composite materials. The hydrostatic extrusion is essentially a method of extruding a clad rod through a die. In order to investigate the effect of the process conditions such as friction heat, deformation and clad thickness on the clad extrusion process, viscoplastic finite element simulations were conducted. A specific model for theoretical analysis used in this study is The single scalar variable version of Hart's model. An experiment also has been carried out using 1.5MN hydrostatic extruder with variable speed ram, LVDT and load cell for comparison. It is found that the hydrostatic extrusion pressure considering the effect of heat dissipation in this theoretical work was closer to the experimental pressure than the isothermal hydrostatic extrusion pressure.

  • PDF

Theoretical Analysis of the Slipper Hydrostatic Bearing Shape in the Swash Plate Type Axial Piston Pump (사판식 유압 피스톤 펌프의 슬리퍼 정압베어링면 형상에 관한 이론해석)

  • Cho, I.S.
    • Journal of Drive and Control
    • /
    • v.10 no.1
    • /
    • pp.14-20
    • /
    • 2013
  • In the high rotational speed and pressure state, the leakage flow rate of the axial piston pump is one of the serious problems and make great reasons to decrease the volume efficiency. In this study, tribology characteristics is clarified for the hydrostatic slipper bearing in the swash plate type axial piston pump, by means of theoretical analysis for the different shape of the hydrostatic slipper bearing. It was analyzed by Mathcad software and used equal conditions at $0^{\circ}$ swash plate angle in each model. The results show that performance characteristics of the swash plate type axial piston pump are significantly influenced by the shape of the hydrostatic slipper bearing.