• Title/Summary/Keyword: hydraulic pump control system

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Case Study of Repair Works on Surge Suppression Device for Booster Pumping Station (가압펌프장의 수격완화설비에 대한 보수·보강 사례)

  • Kim, Sang-gyun;Lee, Dong-keun;Lee, Gye-bok;Kim, Kyung-yup
    • The KSFM Journal of Fluid Machinery
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    • v.8 no.4 s.31
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    • pp.20-26
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    • 2005
  • When the pumps are started or stopped for the operation or tripped due to the power failure, the hydraulic transients occur as a result of the sudden change in velocity. The field tests on the waterhammer were carried out for Pangyo booster pumping station in which had six booster pumps and two in-line pumps with the motor of output 1,700 kW, respectively. The booster pumping station was equipped with the pump control valve as the main surge suppression device, and the surge relief valve as auxiliary one. But the pump control valve had not early controlled in the planned closing mode, the slamming occurred to the valve of which abruptly closed during the large reverse flow. Because the positive pressure wave caused by the pump failure was superposed on the slam surge, the upsurge increased so extremely that the pump control valve was damaged. After the air chambers were additionally installed in the booster pumping station, it was preyed that the water supply system acquire the safety and reliability on the pressure surge.

Hydraulic feasibility study on the open-loop geothermal system using a pairing technology (복수정 페어링 기술을 이용한 개방형 지열 시스템의 수리적 타당성 검토)

  • Bae, Sangmu;Kim, Hongkyo;Kim, Hyeon-woo;Nam, Yujin
    • KIEAE Journal
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    • v.17 no.3
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    • pp.119-124
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    • 2017
  • Purpose: Groundwater heat pump (GWHP) system has high coefficient of performance than conventional air-source heat pump system and closed-loop type geothermal system. However, there is problem in long-term operation that groundwater raise at the diffusion well and reduced at the supply well. Therefore, it is necessary to accurately predict the groundwater flow, groundwater movement and control the groundwater level in the wells. In this research, in consideration of hydrogeological characteristic, groundwater level and groundwater movement were conducted analysis in order to develop the optimal design method of the two-well system using the pairing pipe. Method: For the optimum design of the two-well system, this research focused on the design method of the pairing pipe in the simulation model. Especially, in order to control the groundwater level in wells, pairing pipe between the supply well and diffusion well was developed and the groundwater level during the system operation was analyzed by the numerical simulation. Result: As the result of simulation, the groundwater level increased to -2.65m even in the condition of low hydraulic conductivity and high pumping flow rate. Consequently, it was found that the developed system can be operated stably.

Determination of PID Coefficients for the Ascending and Descending System Using Proportional Valve of a Rice Transplanter

  • Siddique, Md. Abu Ayub;Kim, Wan-Soo;Baek, Seung-Yun;Kim, Yeon-Soo;Choi, Chang-Hyun;Kim, Yong-Joo;Park, Jin-Kam
    • Journal of Biosystems Engineering
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    • v.43 no.4
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    • pp.331-341
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    • 2018
  • Purpose: This study was conducted to develop a linear Proportional-Integral-Derivative (PID) control algorithm for the ascending and descending system of a rice transplanter and to analyze its response characteristics. Methods: A hydraulic model using a single-acting actuator, proportional valve and a PID control algorithm were developed for the ascending and descending system. The PID coefficients are tuned using the Ziegler-Nichols (Z-N) method and the characteristics of unit step response are analyzed to select the PID coefficients at various pump speeds. Results: Results showed that the performance of the PID controller was superior in any condition. It was found that the highest settling time and maximum overshoot were less than 0.210 s and 5%, respectively at all pump speed. It was determined that the steady state errors were 0% in all the cases. The lowest overshoot and settling time were calculated to be nearly 2.56% and 0.205 s, respectively at the pump rated speed (2650 rpm). Conclusions: The results indicated that the developed PID control algorithm would be feasible for the ascending and descending system of a rice transplanter. Finally, it would be helpful to plant the seedlings uniformly and improve the performance of the rice transplanter.

Anti-Saturation Algorithm for a Load Sensing Hydraulic Servo System with Multiple Actuators (다중 작동기를 가진 부하감응 유압서보장치의 포화방지 알고리즘)

  • 이춘호;최필환;김철수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.977-981
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    • 1996
  • A load sensing hydraulic system is widely used to military and commercial mobile applications fur its high running efficiency. Although concept and general control schemes are well known, the poor maneuverability of simultaneous multioperation of actuators still remains to be solved. In this paper, a new control algorithm is proposed to prevent the saturation of the system in such operating conditions, in which the total required flowrate of actuators may exceed the pump supply flowrate. The effectiveness of the proposed algorithm is verified through experiments.

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Reexamination and Derivation of Empirical Dynamic Model for a Hydraulic Bleed-Off Circuit (유압 블리드-오프 회로의 특성 재검토 및 실험적 동특성 모델링)

  • Jeong, Heon-Sul;Lee, Gwang-Heon;Kim, Hyeong-Ui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1552-1564
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    • 2002
  • Meter-in, meter-out and bleed-off circuits are widely utilized in order to adjust the speed of a hydraulic actuator by using a flow control valve and in order to regulate the pressure of a hydraulic volume by using a simple on-off valve. In these circuits, a relief valve serves either to maintain constant system pressure or to protect the system from over-pressure loading. The relief valve of a bleed-off circuit is the second case frequently undergoing on-off action during operation. It makes the analysis of the pressure control characteristics of the circuit highly difficult. In this paper, steady-state flow rate, pressure, heat loss and efficiency of the three circuits are reexamined and basic experiments far obtaining the characteristics of a pump and relief valve are conducted. Finally, simple empirical first-order dynamic models of decreasing and increasing pressure were separately proposed and verified by comparison with experiment. As the result, the basis for the theoretical analysis of the pressure control characteristics of a bleed-off circuit using a simple on-off valve is established.

Steering Wheel Torque Control of Electric Power Steering by PD-Control

  • Pang, Du-Yeol;Jang, Bong-Choon;Lee, Seong-Cheol
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1366-1370
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    • 2005
  • As the development of microprocessor technology, electric power steering (EPS) system which uses an electric motor came to use a few years ago. It can solve the problems associated with hydraulic power steering. The motor only operates when steering assistance is needed, so it can save fuel and can reduce weight and cost by eliminating hydraulic pump and piping. As one of performance criteria of EPS systems, the transmissibility from road wheel load to steering wheel torque is considered in the paper. The transmissibility can be studied by fixing the steering wheel and calculating the torque needed to hold the steering wheel from road wheel load. A proportion-plus-derivative control is needed for EPS systems to generate desired static torque boost and avoid transmissibility of fluctuation. A pure proportion control can't satisfy both requirements.

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Construction of a Hydraulic Scale Model for Representing the Field Tracer Experiment in River (하천 현장 실험 재현을 위한 수리모형 장치 제작)

  • Chun, Il Young;Kim, Ki Chul;Lee, Jung Lyul;Suh, Kyung Suk
    • Journal of Radiation Industry
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    • v.2 no.3
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    • pp.155-161
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    • 2008
  • A hydraulic scale model was constructed to investigate the characteristics of flows and pollutant transport in laboratory. The distorted hydraulic scale model by assuming Froude similarity was adopted to represent hydrodynamics and dispersion in a river system. The scale model was composed of water reservoir, slope control part, booster pump, distributing plate and main channel. A constructed scale model will be used to present the overall concentration profiles of tracer and a research will be performed to convert the measured values using a hydraulic scale model to real field scale.

Effect of Command Signal of Flow Control Valve on Performance of Underwater Discharge System using Linear Pump - Numerical Investigation (유량제어밸브 인가신호 형태가 선형펌프 방식 수중사출 시스템의 성능에 미치는 영향에 관한 수치적 연구)

  • Lee, Sunjoo;Choi, Wonshik
    • Journal of the Korea Institute of Military Science and Technology
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    • v.24 no.2
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    • pp.219-227
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    • 2021
  • In the present study, the effect of command signals of the flow control valve on performance of underwater discharge systems using a linear pump was investigated numerically. For that, the improved mathematical model was developed. The improvement is to calculate the flow leakage between the water cylinder and the piston. Also the model of the hydraulic cylinder is simplified. To validate the improved model, calculation results were compared with experiment results. The results of the study is as follows: Double ramp command signals of the flow control valve had an advantage over single ramp signals. The parametric study on the effect of double ramp command signals on performance of the system was performed. In case of using double ramp signals, the maximum acceleration of the underwater vehicle was reduced by approximately 50 % compared with using single ramp signals.

Development of Turbopump Cavitation Performance Test Facility and the Test of Inducer Performance (터보펌프 Cavitation 성능시험기 개발 및 성능시험에 관한 연구)

  • Sohn, Dong-Kee;Kim, Chun-Tak;Yoon, Min-Soo;Cha, Bong-Jun;Kim, Jin-Han;Yang, Soo-Seok
    • Proceedings of the KSME Conference
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    • 2001.06e
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    • pp.619-624
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    • 2001
  • A performance test facility for turbopump inducer cavitation was developed and the inducer cavitation performance tests were performed. Major components of the performance test facility are driving unit, test section, piping, water tank, and data acquisition and control system. The maximum of testing capability of this facility are as follows: flow rate - 30kg/s; pressure - 13 bar; rotational speed 10,000rpm. This cavitation test facility is characterized by the booster pump installed at the outlet of the pump that extends the flow rate range, and by the pressure control system that makes the line pressure down to vapor pressure. The vacuum pump is used for removing the dissolved air in the water as well as the line pressure. Performance tests were carried out and preliminary data of test model inducer were obtained. The cavitation performance test and cavitation bubble flow visualization were also made. This facility is originally designed for turbopump inducer performance test and cavitation test. However it can be applied to the pump impeller performance test in the future with little modification.

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Investigation of System Efficiency of an Electro-hydrostatic Actuator with an External Gear Pump (소형 외접기어펌프를 사용하는 EHA의 시스템 효율 분석)

  • Kim, Jong-Hyeok;Hong, Yeh-Sun
    • Journal of Drive and Control
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    • v.16 no.2
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    • pp.15-21
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    • 2019
  • In this study, the maximum system efficiency of the electro-hydrostatic actuators was experimentally investigated, where small size external gear pumps with volumetric displacement under 1.3 cc/rev were combined with a 400W servomotor as the prime mover. Since the efficiency data of the servomotor, gear pumps and hydraulic cylinder were not provided by the suppliers, experimental apparatuses for their efficiency measurement were extra built up. When a gear pump with a volumetric displacement of 1.27cc/rev was used on an electro-hydrostatic actuator system, the maximum system efficiency was not higher than 70%. This was because the most effective operation ranges of the motor and pump did not coincide each other. In order to match their operation ranges as one of the most crucial design factors, a speed reduction mechanism can be used, such as a timing belt. It was shown in the study that the maximum system efficiency could be increased from 70% to 76% in that way.