• Title/Summary/Keyword: hydraulic machine

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Hydraulic System Design and Vehicle Dynamic Modeling for the Development of a Tire Roller

  • Kim, Sang-Gyum;Kim, Jung-Ha;Lee, Woon-Sung
    • International Journal of Control, Automation, and Systems
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    • v.1 no.4
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    • pp.484-494
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    • 2003
  • In this paper, we describe a hydraulic system design and vehicle dynamic modeling for development of tire roller traction, an essential aspect in the system analysis of tire rollers. Generally, tire rollers are one of the most useful types of machines employed in road construction, technically applied to many construction fields. We also conceptualize a new hydraulic and driving system as well as define the motion equations for dynamic and hydraulic analysis. First, we design the hydraulic circuit of the steering control and driving machine system, which can be employed to advance the performance of the lateral control, creating a prototype of construction equipment. Second, we formulate the hydraulic steering system model and hydraulic driving system model through tire roller system development technology. Finally, we validate the acquired performance results in actual tire roller equipment using the data acquisition system. These results may perhaps facilitate the establishment of priorities and design strategies for incremental introduction of tire roller technology into the vehicle and construction field.

A study on the mold opening stroke according to the control method of the injection molding machine (사출성형기의 속도제어 방식에 따른 형개거리에 관한 연구)

  • Jung, Hyun-Suk;Lee, Chun-Kyu
    • Design & Manufacturing
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    • v.15 no.3
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    • pp.56-61
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    • 2021
  • The increase in automation facilities in the injection molding industry is a very important process control item. The most important item when constructing an unmanned machine using a take-out robot is the "mold opening stroke" of the mold. The injection molding machine control method is divided into hydraulic type and electric type, and there have been few studies on the mold opening distance according to the control method. In this study, the correlation was confirmed by increasing the injection speed to 20, 50, 80, and 100% for the three types of hydraulic control method, open loop and close loop, and electric control method. Through the experiment, the following results were obtained. (1) It can be seen that the reproducibility is excellent with the electric, close loop, and open loop control methods. (2) When the injection speed is set to 50%, the mold opening distance is 263.10~263.27 mm, which is the most reproducible. (3) As a result of ANOVA, both injection speed and mold opening distance showed a significant difference in the hydraulic control method (p<0.05), but it was verified through experiments that there was no significant difference in the electric control method. Based on these results, when electric control is selected rather than hydraulic control, the reproducibility of the mold opening distance is excellent, so it is thought that the taking-out robot can take the object out of the mold more safely.

Development of Hardware In the Loop System(HILS) for Hydraulic Excavator (굴삭기용 Hardware In the Loop System(HILS) 개발)

  • 임태형;조현철;안태규;양순용;이홍선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.468-473
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    • 2004
  • This paper deal with basic concept of Hardware In the Loop System(HILS) for hydraulic excavator. Hydraulic excavator has many nonlinearities because of P-Q diagram, dead zone and saturation of valve, single acting cylinder, heavy manipulator. So, actual test is needed when new component or control algorithm is developed but many restrictions exist. Hydraulic circuit of excavator is too complex to model mathematically but dynamic equation of manipulator has made good progress in previous studies. Basic concept of HILS and AMESim model of hydraulic components is contained in this paper.

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Development of Brake Controller for fixed-wing aircraft using hardware In-the-Loop Simulation

  • Lee, Ki-Chang;Jeon, Jeong-Woo;Hwang, Don-Ha;Kim, Yong-Joo
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.535-538
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    • 2005
  • Today, most fixed-wing aircrafts are equipped with the antiskid brake system. It can modulate braking moments in the wheels optimally, when an aircraft is landing. So it can reduce landing distance and increase safeties. The antiskid brake system for an aircraft are mainly composed of braking moment modulators (hydraulic control valves) and brake control unit. In this paper, a Mark IV type - fully digital - brake controller is studied. For the development of its control algorithms, a 5-DOF (Degree of Freedom) aircraft landing model is composed in the form of matlab/simulink model at first. Then, braking moment control algorithms using wheel decelerations and slips are made. The developed algorithms are tested in software simulations using state-flow toolboxes in matlab/simulink model. Also, a real-time simulation systems are made, which use hydraulic brake systems of a real aircraft, pressure control valves and its controller as hardware components of HIL(Hardware In-the-Loop) simulation. Algorithms tested in software simulations are coded into the controller and the real-time landing simulations are made in very severe road conditions. The real-time simulation results are presented.

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Development of a Machine Control Technology and Productivity Evaluation for Excavator (굴착기 머신 콘트롤 기술 개발 및 생산성 향상 평가)

  • Lee, Min Su;Shin, Young Il;Choi, Seung Joon;Kang, Han Byul;Cho, Ki Yong
    • Journal of Drive and Control
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    • v.17 no.1
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    • pp.37-43
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    • 2020
  • An intelligent excavator can be divided into Machine Guidance (MG), semi-automatic, and unmanned by technology. The MG technology excavator is equipped with a tilt sensor on each link of the excavator and a GPS is installed on the excavator body to inform the user of the position of the excavator bucket end. Machine control (MC) technology that assists the user's work can be divided into semi-automatic and fully automatic technology. The semi-automatic MC equipment has already been commercialized by Komatsu and Caterpillar. The MC excavator is equipped with an electro-hydraulic system, sensors and controllers to control the excavator bucket end according to the user's needs. In this study, the semi-automated excavator modified based on manual excavator, is equipped with an electro-hydraulic system, a controller system, multi-sensors and a control algorithm is developed to assist in excavation work such as leveling and grading. By applying the developed technology, it was possible to confirm productivity improvement compared to manual digging and leveling work. In the future, further research to improve the accuracy of the hydraulic precision control and collaborative work with heterogeneous construction equipment such as dump truck and automated collaboration tasks technology could be developed.

Simulation and Design of High-Speed Hydraulic Velocity Generator in Shock Test Machine (충격시험장치 고속유압 속도발생기 해석 및 설계)

  • Kim, Tae Hyeong;Shul, Chang Won;Kim, Yoon Jae;Yang, Myung Seog;Lee, Gyu Sub
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.6
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    • pp.663-668
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    • 2014
  • Mechanical and electrical devices in various forms are used in many different fields. These can be exposed to external environmental factors such as shock. Therefore, a shock test machine is commonly used to test these devices and evaluate their shock resistance. In this test, the break-down or permanent deformation and malfunction of inner parts due to a high stress or acceleration can be evaluated. As part of a shock test machine, a velocity generator is needed to create shocks between objects. In this study, a hydraulic velocity generator was conceptually designed and an AMESim model was developed to simulate the velocity under different conditions. Simulation results using this model were compared with the test results from a reduced-size velocity generator, and we designed a velocity generator that fits the target payload and velocity using the simulation results.

A Study on the Optimal Design by Changing the Ring Shape of Hydraulic Quick Coupler (유압 퀵 커플러 Ring부의 형상변경을 통한 최적설계에 관한 연구)

  • Lee, Yun-Seung;Kim, Nam-Yong;Lee, Do-Yeong;Cho, Yong-Min;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.5
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    • pp.84-90
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    • 2022
  • Hydraulic coupling systems play an important role in easily connecting or disconnecting pipes or hoses that transmit high-pressure fluids without hydraulic oil leakage in hydraulic power transmission equipment. A flat-face hydraulic quick coupler is a recently developed product that can reduce environmental pollution by minimizing hydraulic oil leakage during connection and disconnection. In this study, the influence of the shape of the inner ring of a 3/8" flat-face hydraulic quick coupler on its internal flow characteristics was analyzed and evaluated by numerical analysis based on computational fluid dynamics. The flow velocity distribution, temperature distribution, and optimal shape design of the inner ring were obtained by comparing the results of the flow characteristics, such as the pressure drop.

Study of Identification of Lubricant Condition for Hydraulic Member (유압구동 부재의 마찰 상태 식별에 관한 연구)

  • Gang, In-Hyeok;Ryu, Mi-Ra;Park, Jae-Sang;Park, Heung-Sik
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.05a
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    • pp.193-199
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    • 2002
  • Analyzing working conditions with shape characteristics of wear debris in a lubricated machine, it can be effect on diagnosis of hydraulic machining system. And it can be recognized that results are processed threshold images of wear debris. But, in order to predict and estimate a working condition of lubricated machine, it is need to analysis a shape characteristic of wear debris and to identify. Therefor, If shape characteristics of wear debris are identified by computer image analysis and the neural network, it is possible to find the cause and effect of wear condition. In this stud)r, wear debris in the lubricant oil are extracted by membrane filter $(0.45{\mu}m)$, and the quantitative value of shape characteristic of wear debris are calculated by the digital image processing. This morphological information are studied and identified by tile artificial neural network. The purpose of this study is to apply morphological characteristic of wear debris to prediction and estimation of working condition in hydraulic machining systems.

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