• 제목/요약/키워드: hydraulic machine

검색결과 340건 처리시간 0.025초

서보모터를 이용한 유압 하이브리드식 사출성형기의 공정시간 및 절전효과에 관한 연구 (A Study on Cycle Time and Power Saving Effect of a Hydraulic Hybrid Injection Molding Machine using a Servo Motor)

  • 윤홍식;김성동
    • 드라이브 ㆍ 컨트롤
    • /
    • 제17권3호
    • /
    • pp.15-25
    • /
    • 2020
  • The cycle time and power saving effect of a hydraulic hybrid injection molding machine using a servo motor are considered in this paper. In order to verify control characteristics, such as pressure and speed, experiments were performed with the hydraulic hybrid injection molding machine, clamping force of 110 ton. The power consumption and production cycle time of a conventional hydraulic injection molding machine were measured to compare its performances with the hydraulic hybrid injection molding machine. An injection molding machine with a clamping force of 1300 ton was used as the conventional machine, the hybrid machine was implemented by replacing its induction motors with servo motors. In the remodeled hybrid machine, experiments were performed to investigate how the displacement of the mold clamping pump affects the power consumption and production cycle time. The results showed that the production cycle time of the hybrid injection molding is similar to a conventional hydraulic injection molding machine but with a significant energy saving of about 40%.

Design, Manufacture and Testing of the Hydraulic Coconut Dehusking Machine

  • Kwangwaropas, Nongkol
    • 한국농업기계학회:학술대회논문집
    • /
    • 한국농업기계학회 1993년도 Proceedings of International Conference for Agricultural Machinery and Process Engineering
    • /
    • pp.648-655
    • /
    • 1993
  • The hydraulic coconut dehusking machine consists of three main parts ie. The frame , the power unit including the hydraulic accessories, the lifting and dehusking mechanisms. Two sets of the hydraulic coconut dehusking machine were developed . their hydraulic and electrical control circuits were connected in series to enable them operating contemporaneously. Two operators are required to operate the machine. Each of them put a coconut on the lifting mechanism in order to start the working cycle automatically. As a result, the nut are immediately pushed up and seized by the holding teeth under the supplement of the hydraulic reducing circuit. After that the dehusking mechanism started operating via the sequence circuit. At the end of the cycle, both mechanisms return to their original positions. Some remaining fibrous is taken out manually from the nut subsequently . The continuous dehusking speed was found to be 22.2 seconds per 2 coconuts.

  • PDF

유압 전자 파일럿밸브를 이용한 섬유송출기 속도제어에 관한 연구 (A Study on Speed Control of Textiles Let off Using Hydraulic Solenoid Pilot Valve)

  • 이재구;김도태;김성동
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2002년도 추계학술대회 논문집
    • /
    • pp.225-230
    • /
    • 2002
  • Machine of textiles let off is equipment supplying constantly fabrics. Nowdays, as it is replaced band - brake type with hydraulic motor driven type, we looked into characteristic of hydraulic solenoid pilot direction valve(SPDV) for controlling acceleration performance of hydraulic motor. This study deals with controlling the initial speed of textiles let off machine. Finally, to control the initial speed of hydraulic motor, we controlled the adjustment screw of SPDV by a hand. Test which was carried out in the laboratory shows that initial speed of textiles let off could be improved by controlling adjustment screw of SPDV. Also, the results of experiment work were compared with dynamic characteristic of other on/off solenoid direction valve(SDV).

  • PDF

유압시스템의 궤적 추종 시뮬레이션 모델 개발 (Development of Simulation Model for Trajectory Tracking on Hydraulic System)

  • 최종환
    • 한국금형공학회:학술대회논문집
    • /
    • 한국금형공학회 2008년도 하계 학술대회
    • /
    • pp.61-66
    • /
    • 2008
  • The hydraulic system have been used much in a heavy machine which high power source is desired. In the case of the heavy press machine and the injection molding machine, the use of the hydraulic power is essential especially for increasing productivity and getting the good products. Because the hydraulic circuit is very complex and the system parameters are uncertain, the development of the simulation model for hydraulic system is not easy in the heavy machine. In this case, Many researchers have used a commercial program for analysis and development in a major field of study. In this paper, the aim is to develop the simulation model of the hydraulic system with various commercial program for trajectory tracking. And adaptive control method is applied to the simulation model for the trajectory tracking of a cylinder motion. Load on the cylinder is modeled in ADAMS program, the hydraulic circuit including pump, spool valve and cylinder is modeled in AMESim program and a controller is designed in MatLab/simulink program. The suggested model is applied for the tracking of a cylinder motion, and through computer simulation, its trajectory tracking performance is illustrated.

  • PDF

터널 굴착기 유압시스템용 유량 제어 블록 개발 (Development of Flow Control Block for Hydraulic System of Tunnel Boring Machine)

  • 이재동;임상진
    • 한국기계기술학회지
    • /
    • 제20권6호
    • /
    • pp.929-935
    • /
    • 2018
  • This paper develops a flow control block for a hydraulic system of a tunnel boring machine. The flow control block is a necessary component to ensure stability in the operation of the hydraulic system. In order to know the pressure distribution of the flow control block, the flow analysis was performed using the ANSYS-CFX. It was confirmed that the pressure and flow rate were normally supplied to the hydraulic system even if one of the four ports of the flow control block was not operated. In order to evaluate the structural stability of the flow control block, structural analysis was performed using the ANSYS WORKBENCH. As a result, the safety factor of the flow control block is 1.54 and the structural stability is secured.

표면조직 가공한 유압부품면에서의 윤활특성 (Lubrication Characteristics of Surface Textured Hydraulic Machine Components)

  • 이준오;박태조
    • 드라이브 ㆍ 컨트롤
    • /
    • 제9권4호
    • /
    • pp.26-31
    • /
    • 2012
  • Friction reduction between sliding hydraulic machine components is required to improve efficiency and reliability of hydraulic machineries. It is recently reported that surface texturing on sliding bearing surfaces can reduce the friction force highly. In this paper, numerical analysis is carried out to investigate the effect of dimple numbers and inlet boundary pressures on the lubrication characteristics of a parallel sliding bearing using a commercial computational fluid dynamics (CFD) code, FLUENT. The results show that the pressure distribution, load capacity, dimensionless friction force and leakage with dimple number and their locations, and inlet pressures. The overall lubrication characteristics are highly affected by dimple numbers and boundary pressure. The numerical method adopted and results can be used in design of efficient hydraulic machine components.

사출성형기 유압시스템 분석용 시뮬레이션 모델 개발 (1) (Developement of Simulation Model for Analysis of Hydraulic Systems in Injection Molding Machine (1))

  • 신성철;박영진;김진영;이강걸
    • 한국시뮬레이션학회논문지
    • /
    • 제11권4호
    • /
    • pp.25-32
    • /
    • 2002
  • Hydraulic systems of injection molding machine are modelled and simulated with AMESim which is a commercial program. Detail models of hydraulic components are simulated and simulation results are evaluated with maker's test results in catalog. Sub system models which is divided according to functional operation are made and its analysis results shows how design parameters work on operational characteristics like cylinder speed, cylinder displacement, pressure, flow rates at each node and so on. Total circuit model is also made and analyzed. The prediction made by simulation will be used design of hydraulic systems of injection molding machine.

  • PDF

건설기계 유압밸브 생산을 위한 일정계획 시스템 개발 (Development of Scheduling System for Production of the Hydraulic Control Valve of Construction Equipment)

  • 김기동;이보헌
    • 산업기술연구
    • /
    • 제27권A호
    • /
    • pp.61-67
    • /
    • 2007
  • The construction machine is the composite machine assembled by about 30,000 parts. Excavator, one kind of a construction machine, plays the leading role for export of construction equipment. It is generally impossible to produce all of the items within one company. Especially the supply of hydraulic control valves, one of the core part of the construction equipment, depends on the import heavily. So it is important to make an efficient production plan of hydraulic control valves in the company. The most important thing for the production scheduling of a hydraulic control valve is to make production schedule keeping the start date for assembly line for an excavator and to make minimization of the stock level. The production plan of hydraulic control valve includes the decision of the quantity supplied by subcontractor. This paper presents a scheme for a scheduling system of the hydraulic control valve considering the schedule of the assembly line for excavator production. This paper provides a methodology, which can make a plan of supply and production and generate a detailed schedule for daily production.

  • PDF

Design of Hydraulic Control Systems for a Disc Spinning Machine

  • Park, Geun-Seok;Lim, Jun-Young;Kang, E-Sok;Kang, Jung-Sik
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 2002년도 ICCAS
    • /
    • pp.115.4-115
    • /
    • 2002
  • The disc spinning machine is a specific production machine for discs of automobile. Using this machine, we could product superior wheels in hardness and strength to the press method and the machine made process time shorten by one-pass spinning. But, the spinning machine became huge because it needed maximum pressure during the process and this can badly affect the lifetime of components. In this paper, hydraulic control system was designed to make up for defects of spinning machine and to shorten overusing power. Experimental hydraulic control system was used to simulate the wheel disc spinning process and the control performance was evaluated for the required forces and positions.

  • PDF

2MN 유압식 힘 표준기의 설계 및 제작 (Design and fabrication of 2MN hydraulic force standard machine)

  • 강대임;송후근;이정태;안병덕;김창열;이재율;안병출;정광국;전영홍
    • 한국정밀공학회지
    • /
    • 제11권5호
    • /
    • pp.33-41
    • /
    • 1994
  • For the establishment of large force standard and the accurate measurement of large force, 2MN hydraulic force standard machine which consists of loading frame, deadweight machine, two ram/cylinder systems and hydraulic control system was designed and fabricated. Measurement results of shapes for tow ram/cylinders reveal that the ratio of effective area is 200.094. The relative deviation of force stability for the machine is about .+-. 0.01% at 2MN and is less than .+-. 0.005% below 2MN. This machine may be widely used to calibrate the force measuring devices in industry and to test the force sensors.

  • PDF