• 제목/요약/키워드: hot-dip

검색결과 162건 처리시간 0.022초

Study of Characteristics of Hot Dip Galvanized Steel Strip by Oxygen-free Finishing (비산화성 분위기에 의한 용융아연도금의 특성 연구)

  • 진영구;김흥윤
    • Journal of the Korean institute of surface engineering
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    • 제28권5호
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    • pp.300-308
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    • 1995
  • The effect of nitrogen finishing for the control of coating weight in a nitrogen sealing box on the coating surface property in hot dip galvanizing process has been studied. The coated surface is free of oxide marks and edge overcoated. The coating uniformity is excellent ; the standard deviation of the coating thickness along width of the specimen was $1~1.2\mu\textrm{m}$ in the box whereas $2.5~3\mu\textrm{m}$ in the air. Considering surface quality of the coating such as oxide mark, edge overcoated and zinc dust, the oxygen content between 40 and 200 ppm was suggested in the box in addition the oxygen content of at least 40 ppm or the minimum dew point of $-27^{\circ}C$ is required to prevent a zinc vaporization.

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Estimation of Durability of corrugated Steel Pipes Made of Hot-Dip Galvanized Sheet Steels (용융아연 도금강판으로 제조된 파형강관의 내구수명예측)

  • 김종상
    • Journal of the Korean institute of surface engineering
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    • 제27권6호
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    • pp.347-358
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    • 1994
  • Estimation of durability for corrugated steel pipe(CSP) has been evaluated by using several analytical methods. This study, using a plain hot-dip galvanized CSP as the base line, addresses additional coatings such as polymers sand bituminous coatings that may be used to achieve a desired design life of at least 50years. The behavior of both the soil side and the effluent side of the pipe have been studied. It is estimated that CSP generally provides outstanding dura-bility with regard to soil side effects, and that virtually any required service life can be attained by selecting appropri-ate coatingss and/or thickness of steel substrate. This study is limited to storm drainage systemss carrying naturally oc-curring surface water only. The recommendation in this report do not apply to sanitary or industrial waste sewers or other conduits used to carry corrosive effluents.

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Edge overcoating and buildup of continuously hot-dip metallized strip (연속 용융도금 강판의 에지 과도금 및 빌드업)

  • 박정렬;전선호;박노범
    • Journal of the Korean institute of surface engineering
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    • 제32권4호
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    • pp.555-560
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    • 1999
  • Gas wiping of continuously hot-dip galvanized coating on steel strip has generated edge overcoating and noise problems. The overcoating of zinc in the edge zone from edge to 50mm inside of the strip along its width was measured and analyzed. The overcoating is thought to occur due to the reduced impinging pressure of wiping gas onto the strip edges by the boundary effect and it can decrease by 50% or more by applying edge baffles when the baffle-to-strip distance is maintained to 20mm or less. The overcoating was compared with edgedrop of the cold-rolled steel substrate. Edge buildup mostly at the edge area 10 to be 20mm from the edge results in if the edgedrop is not sufficient enough to compensate for the overcoating to be flat on the edgedrop or/and if the overcoating is not small enough to the given edgedrop. Edge baffles can reduce effectively this type of edge buildup.

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Minispangling of a Hot Dip Galvanized Sheet Steel by a Solution Spray Method (수용액 분사법에 의한 용융아연 도금강판의 미니스팡글 형성)

  • 김종상;전선호;박정렬
    • Journal of the Korean institute of surface engineering
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    • 제27권3호
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    • pp.149-157
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    • 1994
  • The formation of spangles on a hot dip galvanized sheet steel by spray cooling the molten zinc coating with air, water and 2.0wt% $NH_4H_2PO_4$ solution has been studied performing laboratory experiments, and their coating properties have been evaluated. Minimized spangles were easily formed by mist spraying the solution for 1 second at the low nozzle spray pressure onto the molten zinc at 420~$422^{\circ}C$ because the solute $NH_4H_2PO_4$ in the sprayed solution imparted a highly rapid cooling effect to the coating through its endothermic de-composition reactions and because the decomposed products acted as numerous nucleation sites for the mini-mized spangles on the coating. Good surface appearances sand sound coating properties were obtained on this coating. Only regular spangles were formed on the coating by the forced convective air cooling. At the high nozzle spray pressure, zero spangles were formed on the coating by the pure water spray cooling. However, the coating had a dull and rough surface with craters sand cracks.

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Effect of oxidation-Reduction Hating Conditions on Coating Adherence of Hot-Dip Galvanized Steel Containing silicon (Si함유강의 용융아연 도금부착성에 미치는 산화-환원 열처리 영향)

  • 김종상
    • Journal of the Korean institute of surface engineering
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    • 제31권2호
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    • pp.101-108
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    • 1998
  • The effect of oxidation-reduction heating conditions on coating adherence of hot-dip galvanized steel containing silicon has beeninvestigated. The presence of a stbke sillicon oxide formed on the steel surface has been shown to be very detrimenal to proper wetting by liquid zinc. When the steel has more than the critical sillicon content neeled to from a stable external oxide, the use of oxidation-reduction method has been found successful in obtaining a good quality, coated product with excellence adhreence. This can be explained by the formation of an iron oxide. The iron oxrtion of the scale is reduced, leaving the stable oxides dispersed in a fresh metallic iron surface layer. This reduced iron surface is easily wetted by the liquid zinc and excellent adherence is obtained.

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Study on the characteristic and behavior of dross in galvanizing bath (용융아연도금욕중 드로스의 특성 및 거동연구)

  • 남궁성;허보영
    • Journal of the Korean institute of surface engineering
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    • 제34권4호
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    • pp.313-320
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    • 2001
  • It is well known that the amount of hot-dip Zn coated sheet steels used for automotive is rapidly increasing. As hot-dip steel sheets show good corrosion resistance and excellent formability, the demand for outer panel of automotive has been increased in order to satisfy with the requirement of high surface qualify. There are many kinds of factors influencing on the surface quality and the dross control in the galvanising bath is regarded as one of the most important thing. In this study the characteristic and growing behavior of dross in the galvanizing bath were investigated and the effect of dross on the surface defect of GA was surveyed. The dross defects on the GA sheet steels result from bottom dross whose diameter are larger 50$\mu\textrm{m}$ in the Zn pot. Dross-free state exist for about 30 hours from starting time of GA production.

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Preparation of silver stabilizer layer on coated conductor by continuous dip coating method using organic silver complexes (유기 은 착체 화합물을 코팅용액으로 사용하여 연속적인 담금코팅방법에 의한 은 안정화층 제조)

  • Lee, Jong-Beom;Kim, Ji-Cheol;Park, Sin-Keun;Kim, Byeong-Joo;Kim, Jae-Geun;Lee, Hee-Gyoun;Hong, Gye-Won
    • Progress in Superconductivity and Cryogenics
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    • 제12권1호
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    • pp.1-5
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    • 2010
  • Silver stabilizing layer of coated conductor has been prepared by dip coating method using organic silver complexes containing 10 wt% silver as a starting material. Coated silver complex layer was dried in situ with hot air and converted to crystalline silver by post heat treatment in flowing oxygen atmosphere. A dense continuous silver layer with good surface coverage and proper thickness of 230 nm is obtained by multiple dip coatings and heat treatments. The film heat treated at $500^{\circ}C$ showed good mechanical adhesion and crystallographic property. The interface resistivity between superconducting YBCO layer and silver layer prepared by dip coating was measured as $0.67\;{\times}\;10^{-13}\;{\Omega}m^2$. Additional protecting copper layer with the thickness of $20\;{\mu}m$ was successfully deposited by electroplating. The critical current measured with the specimen prepared by dip coating and sputtering on same quality YBCO layer showed similar value of ~140 A and proved its ability to replace sputtering method for industrial production of coated conductor.