• Title/Summary/Keyword: hot pressing condition

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Effect of Granule Characteristics of Mixed Powder on Mechanical Properties of Hot-Pressed SiC-Whisker/Alumina Composites (혼합분말의 과립특성이 가압소결 탄화규소 휘스커/알루미나 복합재료의 기계적 물성에 미치는 영향)

  • 이해원;송휴섭
    • Journal of the Korean Ceramic Society
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    • v.31 no.12
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    • pp.1513-1520
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    • 1994
  • Mechanical properties of hot-pressed SiC whisker/Al2O3 composites were strongly dependent on the granular characteristics of mixed powder, which were controlled by co-dispersion condition, the existence of steric barrier on whisker surface, and granulating method, etc. Heat-treatment of SiC whiskers at $700^{\circ}C$ for 1 hr in air was very effective both for achieving dispersion stability of whiskers with PVA adsorption and for obtaining excellent mechanical properties of resulting composites. It is believed from the fractography of composites prepared with various whisker dispersion conditions that the most common fracture origin of Al2O3 agglomerate could be attributed to whisker clusters arising due to flocculation. Further improvement of mechanical properties of composites were achieved by hot pressing green tapes prepared by Doctor-blade process, which promoted two-dimensional random alignment of whiskers.

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Rejuvenation Technologies for Hot Gas Path Components made of Nickel Based Superalloys (니켈기 초합금 소재 고온부 부품의 재생정비기술)

  • Kang, Sin-Ho;Choi, Heui-Sook;Kim, Dae-Eun
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.424-429
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    • 2003
  • Hot gas path components, which are made of nickel based superalloys, are subject to periodic replacement due to degradation of thermomechanical properties that might bring catastrophic failure during normal operation of gas turbine units. In order to rejuvenate the metallurgical condition of the serviced components, heat treating techniques such as solution annealing and aging heat treatments have widely been employed. However, the effectiveness of those typical heat treatments is not apparent enough in terms of quantitative grounds. On the other hand the demand of the rejuvenation heat treatment and hot isostatic pressing (HIP) have constantly been raised by the end users. Therefore it is necessary to verify how the typical heat treating techniques affect to the aged and degraded material. As the result of experimental work in this study, GTD-111 and GTD-222 Ni-based superalloys were collected and analyzed quantitatively through microscopic observation, microhardness evaluation and creep test.

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High-Temperature Degradation of Hot-Pressed $t-ZrO_2$ Co-doped with $Y_2O_3$ and $Nb_2O_5$ (Hot-press법으로 제조된 $Y_2O_3$$Nb_2O_5$가 첨가된 정방정 ZrO2의 고온열화)

  • 이득용;김대준;조경식
    • Journal of the Korean Ceramic Society
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    • v.34 no.9
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    • pp.915-920
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    • 1997
  • Tetragonal ZrO2 polycrystal (TZP), consisted of 90.24 mol% ZrO2-5.31 mol% Y2O3-4.45 mol% Nb2O5, were prepared using hot-press and mechanical properties and high-temperature degradation were investigated. The specimen, hot-pressed for 1 h at 140$0^{\circ}C$ in Ar atmosphere, exhibited flexural strength of 1010 MPa and fracture toughness of 7.5 MPam1/2 and experienced no low-temperature degradation below 40$0^{\circ}C$. However, as aged for 100h at temperatures higher than 40$0^{\circ}C$, TZP was suffered by high-temperature degradation due to an extensive cavitation caused by the oxidation of carbon. XPS observation revealed that the carbon incorporated in TZPs during hot-pressing exists as either an ether-type CO or a carbonyl-type C=O. Despite of the high-temperature degradation of t-ZrO2 co-doped with Y2O3 and Nb2O5, its flexural strength and fracture toughness were superior to those of the commercial 3 mol% Y2O3-TZP hot-pressed under the identical condition as determined before and after the aging treatments.

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The Fabrication and Grindability of Diamond Wheel Bonded with Heat Resistance Aluminum Alloy (내열 Al합금 본드 다이아몬드 휠의 제조 및 연삭성)

  • 최성국
    • Journal of Powder Materials
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    • v.2 no.2
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    • pp.142-148
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    • 1995
  • 2219 aluminum alloy bonded diamond wheels containing intermetallic compounds were fabricated by powder metallurgy method. Nickel and titanium were added in aluminum matrix piece. The hot pressing condition was $600^{\circ}C$ and 20 Mpa in the furnace of the electric resistance type. The mechanical properties and grinding tests were carried out to confirm the wheel performance. Aluminum oxide ceramics were chosen for use in the grinding tests. The test proved that the heat resistance 2219 aluminum bonded diamond wheel containing 15 wt% nickel and 15 wt% titanium respectively showed the best performance.

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Properties of Charcoal Board Manufactured from Domestic Wood Waste

  • Seo, In-Su;Lee, Hwa-Hyoung
    • Journal of the Korea Furniture Society
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    • v.21 no.3
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    • pp.237-247
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    • 2010
  • This research was carried out to examine the properties of black charcoal board, in order to find the proper manufacturing condition for the black charcoal-board made of the charcoal. The charcoal in this study was distillated from domestic wood waste, and it were also the purpose of this study to see if the black charcoal-board has the advantageous properties of charcoal as a well-being building material against the sick house problem. Domestic wood waste was consisted of MDF 40%, PB 30%, plywood 15% and wood 15%, respectively. Black charcoal board was produced by hot pressing with following conditions; temperature $170^{\circ}C$, three stage pressing cycle of $40-10-40\;kgf/cm^2$(1min.-2.5min.-5min.) and non formaldehyde adhesives [P15%+M5%:MDI(M), poly vinyl acetate emulsion(P). Fine mixed particle size [#6-12(16.9%), #12-18(16.7%), #12-40(47.2%), #40-60(9.5%), #60-100(5.9%), less than #100(3.8%)] gave better results than larger particle size [over #6(33.8%), #12-18(17.7%), #12-40(37.7%), #40-60(6.4%), #60-100(2.6%), less than #100(1.8%)]. Final moisture content of the mat was best at 36%. Black charcoal-board showed less MOR and IB(internal bond), more WA(water absorption) than that of white charcoal-board. Black charcoal board showed not only the same gas adsorption and dimensional stability as white charcoal board but also good cutting, nailing and drilling for indoor environment systems.

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Hot Pressing of the Silicon Nitride Based Ceramics and Their Mechanical Behavior

  • Park, D.S.;Lee, S.Y.;Kim, H.D.;Park, W.S.;D.S. Lim;B.D. Han
    • The Korean Journal of Ceramics
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    • v.1 no.1
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    • pp.45-54
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    • 1995
  • Four kinds of silicon nitride based ceramic materials have been hot pressed. Effect of the sintering additives on the phase transformation, microstructural development and mechanical properties was investigated. While sintering under the same condition a big difference among the microstructures of the specimens, they appeared alike if sintered to have a similiar $\alpha$-$\beta$ phase ratio. The specimen of the stoichiometric $\alpha$-$\beta$ sialon composition showed very limited amount of the intergranular glassy phase and a significant degree of the residual stress. It exhibited almost no strength degradation up to $1300^{\circ}C$, and the strength of the specimen degraded more as its composition deviated from the stoichiometry.

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Application of Conifer Leave Powder to the Papermaking Process as an Organic Filler (제지공정의 유기 충전제로서 침엽수 잎 분말 적용)

  • Sung, Yong Joo;Kim, Dong-Sung;Lee, Ji-Young;Seo, Yong-Bum;Im, Chang-Kuk;Gwon, Wan-Oh;Kim, Jin-Doo
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.4
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    • pp.62-68
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    • 2014
  • The application of conifer leave to the papermaking process as a functional organic filler was investigated in this study. The powder of the conifer leave after hot water extraction for the functional extract, such as phytoncide, was applied to OCC stock. The comparison between the commercial wood flour and the conifer leave powder as organic filler for OCC paper were conducted with various wet pressing conditions. The amount of the water removal by the wet pressing process and the bulk of handsheet were increased by the addition of the wood flour and the conifer leave powder, although the tensile strength was decreased. At the higher pressure condition of the wet pressing, the wet pressing efficiency was greatly increased by the wood flour and the conifer leave powder. There was a little difference in the performance of the wood flour and the conifer leave powder as an organic filler. Those results showed the conifer leave powder could be an alternative resource to the wood powder for papermaking organic filler.

Fabrication and Characterization of Carbon Fiber Reinforced (탄소섬유강화 유리복합재료의 제조 및 특성분석)

  • Cho, H.S.;Kim, S.D.;Cho, H.J.;Kong, S.S.;Choi, W.B.;Baek, Y.K.;Kim, H.J.;Kim, H.
    • Journal of the Korean Ceramic Society
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    • v.29 no.8
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    • pp.601-608
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    • 1992
  • We investigated the influence of several processes, including the preparation of slurry and preform and the heat-treatment of the preform, on the properties of composites to fabricate the carbon-fiber reinforced glass composites having good mechanical properties. Cerander was determined to be the best binder among Cerander, Rhoplex and Elvacite 2045 by the dipping test and the binder within a preform could be completely eliminatd by burning out the specimen under 10-6 Torr at 400$^{\circ}C$ for more than 1h. The fracture behavior of a composite was largely dependent on the uniformity of carbon-fiber distribution within the composite and the heat-treatment condition of the composite. The higher the glass content, the more difficult to obtain uniform distribution of carbon-fiber. As the hot-pressing temperature increased, the densification process of the composite and the formation of pore due to oxidation of carbon fiber occurred competitively. But, above 1000$^{\circ}C$ the latter played a predominant role. We could fabricated the densest 15 vol.% carbon-fiber-content glass composite having the highest toughness and flexural strength of 250 MPa by hot-pressing under 15 MPa at 900$^{\circ}C$ for 30 min.

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Processing and Properties of Mechanically Alloyed Iron-Silicide (기계적 합금화에 의한 Iron-Silicide의 제조 및 특성)

  • Ur, Soon-Chul;Kim, Il-Ho
    • Korean Journal of Materials Research
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    • v.11 no.2
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    • pp.132-136
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    • 2001
  • Iron- silicide has been produced by mechanical alloying process and consolidated by hot pressing. As-consolidated iron silicides were consisted of $\beta$-FeSi$_2$ phase, and untransformed mixture of $\alpha$-$Fe_2Si_5$ and $\varepsilon$-FeSi phases. Isothermal annealing has been carried out to induce the transformation to a thermoelectric semiconducting $\beta$-$FeSi_2$ phase. The condition for $\beta$-FeSi$_2$ transformation was investigated by utilizing DTA, SEM, TEM and XRD analysis. The phase transformation was shown to be taken place by a vacuum isothermal annealing at $830^{\circ}C$ for 24 hours. The mechanical and thermoelectric properties of $\beta$-FeSi$_2$ materials before and after isothermal annealing were characterized in this study.

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Continuous Coating Process Development for PEFC Membrane Electrode Assembly (고분자 연료전지용 MEA 연속 코팅공정 개발)

  • Park, Seok-Hee;Yoon, Young-Gi;Kim, Chang-Soo;Lee, Won-Yong
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.110-112
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    • 2006
  • Membrane electrode assembly (MEA) for polymer electrolyte fuel cell (PEFC) are commonly prepared in the research laboratory by spraying, screen-printing and brushing catalyst slurry onto membrane or other support material like carbon paper or polyimide film in a batch style. These hand applications of the catalyst slurry are painstaking process with respect to precision of catalyst loading and reproducibility. It has been generally mentioned that the adoption of continuous process is very helpful to develop the reliable product. In the present work, we report the results of using continuous type coater with doctor-blade to coat catalyst slurry for preparing the MEA catalyst layers In a faster and highly reproducible fashion. We show that while expectedly faster than batch style, the machine coater requires the use of slurry of appropriate composition and a properly selected transfer decal material in order to achieve superior MEA plat lnw loading reproducibility. To make highly viscous catalyst slurry that is imperative for using coater, we use 40wt.% Nafion solution and minimize the content of organic solvent. And the choice of proper high surface area catalyst is important in the viewpoint of making well-dispersed slurry. After catalyst coating onto the support material, we transferred the catalyst layer to both sides of Nafion membrane by hot-pressing In this case, the degree of transfer was Influenced by hot-pressing condition including temperature, pressure, and time. To compare the transferring ability, we compared so many films and detaching papers. And among the support, polyethylene terephthalate(PET) film shows the prominent result.

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