• Title/Summary/Keyword: hot pressed

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Modification of C/C Composite Bipolar Plate by Addition of Electro-Conductive Carbon Black

  • Ryu, Seung-Kon;Hwang, Taek-Sung;Lee, Seung-Goo;Lee, Sun-A;Kim, Chang-Soo
    • Carbon letters
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    • v.2 no.3_4
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    • pp.165-169
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    • 2001
  • Modification of C/C composite bipolar plate for improving electrical conductivity was carried out by addition of electroconductive carbon black (EC-CB). Carbon black was carefully mixed to methanol-containing phenolic resin, impregnated into 2D-carbon fabrics, hot pressed and then carbonized to obtain composite plate. Inclusion of electro-conductive carbon black enhanced the electrical conductivity of the C/C composites by increasing the conduction path. Addition of 10 vol% carbon black increased the electrical conductivity from 5.5/${\Omega}cm$ to 32/${\Omega}cm$ and reduced the crack formation by filling effect, resulting in the increase of flexural properties of composite plate. However, at carbon black content over 10 vol%, flexural properties decreased by delaminating role of excess carbon black at the interface in C/C composites.

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The Carbonization Behaviors of Coal Tar Pitch for Mechanical Seal

  • Chae, Jae-Hong;Kim, Kyung-Ja;Cho, Kwang-Youn;Choi, Jae-Young
    • Carbon letters
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    • v.2 no.3_4
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    • pp.182-191
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    • 2001
  • Quinoline insoluble formed by the heat treatment was hot-pressed near its softening point. The green body was stabilized in the temperature range of $300{\sim}400^{\circ}C$ and subsequently carbonized below $1300^{\circ}C$ in an argon atmosphere. The behaviors of QI formation was examined with varying the heat treatment temperature and the lapse of time of the sample carbonized at various temperatures. And the mechanical property, corrosion resistance, and friction behavior were also measured optimum content of mesophase pitch ensured a dense structure and high $LC_{(002)}$ value, which resulted in high mechanical properties, good corrosion resistance, and low-stable friction behavior.

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A Study on the Creep Behavior and Failure Mechanism of the $SiC_t/Si_3N_4$ Ceramic Composite ($SiC_t/Si_3N_4$ 세라믹 복합재료의 크리프 거동 및 파손 메카니즘에 관한 연구)

  • 박용환
    • Journal of the Korean Society of Safety
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    • v.13 no.4
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    • pp.131-136
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    • 1998
  • The creep behavior and failure mechanism of the 30 vol% hot-pressed $SiC_t/Si_3N_4$ ceramic composite was experimentally investigated at $1200^{\circ}C$ and at various stress levels in air. The creep threshold stress for zero creep rate after 100 hr was found to be approximately 60 MPa. The stress exponent was estimated to be n~1, which suggests that fiber-reinforcement reduced the stress sensitivity of the HPSN matrix with the stress exponent of 2. The tertiary stage leading to creep rupture was found at 250 MPa but was very short. The microstructure of the crept specimen showed random fiber fracture and no matrix cracking. Interfacial debonding was absent.

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Microstructure and Properties of Nano-Sized Ni-Fe Alloy Dispersed Al2O3 Composites (Ni-Fe 합금입자 분산 Al2O3 나노복합재료의 미세조직 및 특성)

  • 남궁석;정재영;오승탁;이재성;이홍재;정영근
    • Journal of Powder Materials
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    • v.9 no.3
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    • pp.161-166
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    • 2002
  • Processing and properties of $Al_2O_3$ composites with Ni-Fe content of 10 and 15 wt% were investigated. Homogeneous powder mixtures of $Al_2O_3$/Ni-Fe alloy were prepared by the solution-chemistry route using $Al_2O_3$, $Ni(NO_3)_2{\cdot}6H_2O$ and $Fe(NO_3)_3{\cdot}9H_2O$ powders. Microstructural observation of composite powder revealed that Ni-Fe alloy particles with a size of 20nm were homogeneously dispersed on $Al_2O_3$ powder surfaces. Hot-pressed composites showed enhanced fracture toughness and magnetic response. The properties are discussed based on the observed microstructural characteristics.

Electrical Properties of Sintered $HoSi_2$ ($HoSi_2$소결체의 전기적 특성 연구)

  • 이우선;김형곤;김남오
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.14 no.10
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    • pp.792-795
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    • 2001
  • we present a electrical transport(resistivity, Hall effect) measurements in varying temperature ranges between 78K and 300K on HoSi$_2$ composites by hot-pressed sintering. It has been found that this sintered HoSi$_2$ has a orthorhombic structure, and lattices constant is a=9.8545$\AA$, b=7.7935$\AA$, c=7.8071$\AA$. The measured electrical resistivity is about 1.608$\Omega$ cm and carrier mobility is about 6.9$\times$10$^{1}$cm $^{2}$V.sec at low room temperature. The Hall effect shows a n-type conductivity in the sintered HoSi$_2$.

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SiC-Whisker Dispersion and Mechanical Properties of $Al_2O_3-SiC Whisker$ Whisker Composite (SiC Whisker의 분산과 $Al_2O_3-SiC Whisker$ 복합재료의 기계적 성질)

  • 정수종;이주완;김득중;신유선;강석중
    • Journal of the Korean Ceramic Society
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    • v.30 no.6
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    • pp.492-498
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    • 1993
  • The pretreatment condition for uniform distribution of SiC whisker in A2O3-SiCw composites has been determined and the mechanical properties of the composites with various whisker contents have been measured. Good dispersion of the whisker can be obtained in a solution of pH=10.45 by ball milling and ultrasonic treatment. The relative density of hot pressed composites decreases with the whisker content up to 40vol%, but is found to be satisfactory, over 98% for all samples. The mechanical property of the composites is sensitive to the whisker dispersion. Uniform distributjion of the whisker is critical in order to guarantee good mechanical property.The samples containing 20~30vol% whisker show the best mechanical property within the studied range.

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A Study on Zirconia/Metal Functionally Gradient Materials by Sintering Method(II) (소결법에 의한 $ZrO_2/Metal$계 경사기능재료에 관한 연구(II))

  • 정연길;최성철
    • Journal of the Korean Ceramic Society
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    • v.32 no.1
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    • pp.120-130
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    • 1995
  • To analyze the mechanical property and the residual stress in functionally gradient materials(FGMs), disctype TZP/Ni-and TZP/SUS304-FGM were hot pressed using powder metallurgy compared with directly bonded materials which were fabricated by the same method. The continuous interface and the microstructure of FGMs were characterized by EPMA, WDS, optical microscope and SEM. By fractography, the fracture behavior of FGMs was mainly influenced by the defects which originated from the fabrication process. And the defectlike cracks in the FGMs induced by the residual stress have been shown to cause failure. This fact has well corresponded to the analysis of the residual stress distribution by Finite Element Method (FEM). The residual stress generated on the interface (between each layer, and matrix and second phase, respectively) were dominantly influenced on the sintering temperature and the material constants. As a consequence, the interfacial stability and the relaxation of residual stress could be obtained through compositional gradient.

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Mechanical Properties and Strengthening Mechanisms of Cordierite-SiC Whisker Ceramic Composites (코디어라이트-SiC 위스커 복합재료의 기계적 성질과 강화기구)

  • ;Weisskopf
    • Journal of the Korean Ceramic Society
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    • v.23 no.6
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    • pp.59-65
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    • 1986
  • Flexural strength fracture toughness and strengthening mechanisms of cordierite ceramics reinforced by SiC whiskers up to 40vol% were investigated. The specimens were hot pressed at Ar atmosphere. The porosity increased with the SiC whisker content. Flexural strength and single edge notch beam fracture toughness were measured up to 1,000$^{\circ}C$. Extrapolating to zero porosity the reinforced composites exhibited in-creasings in flexural strength and fracture toughness with the SiC whisker content. The composites were strengthened mainly by load transfer crack impediment and partially by crack deflection mechanisms. Impurities played an important role in determining the mechanical properties of the composites.

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Wear and Wear Transition Mechanisms During Sliding in Al2O3 (Al2O3에서 미끄럼시의 마모 및 마모천이 기구)

  • 조성재;김종집;한준희;문한규
    • Journal of the Korean Ceramic Society
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    • v.26 no.1
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    • pp.51-58
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    • 1989
  • Wear and wear transition mechanisms during sliding as a function of time in Al2O3 have been studied to understand the wear behaviour of brittle ceramic materials. Commercial Si3N4 ball was rotated against flat Al2O3 specimens which were hot pressed and polished using upto 1${\mu}{\textrm}{m}$ diamond paste. Paraffin oil was used as a lubricant. Experimental data show that wear of Al2O3 is separated into distinct two stages, i.e., initial stage of slow wear and final stage of rapid wear. Microstructural observations at worn surface show that wear occurs through grooving and grain pull-out in the initial and final stage respectively. TEM observations beneath the worn surfaces show that grain pull-out starts to occur by the propagation of grain boundary cracks induced by dislocation pile-up throughthe surface.

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Measurement of Defects with Scanning Acoustic Microscope and Acoustic Emission (초음파 현미경 및 AE에 의한 결함 측정)

  • Choi, Man-Yong;Park, Ik-Gun;Han, Eung-Kyo
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.4
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    • pp.118-125
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    • 1991
  • Acoustic microscopy has attracted much interest recently as potential nondestructive evaluation technique for detecting and sizing defects of surface and sub-surface. Also acoustic emission testing method has been developed for detecting microcracks which is more than 30${\mu}m$ in length quantitatively on ceramics. In the present paper, acoustic emission during the four point bending test in hot-pressed sintered $Si_3N_4$ specimen which was stressed by thermal shock, has been measured by high sensitive sensing system. The surface and sub-surface cracks were detected by scanning acoustic micrscope of 800 MHz and conventional ultrasonic testing in C-scope image. The purpose was to investigate the location and size of cracks by SAM and AE technique, whose experimental data demonstrate good for detecting microcracks.

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