• 제목/요약/키워드: hot crack

검색결과 242건 처리시간 0.027초

Varestraint Test법에 의한 Al-Li합금의 용접성 평가 (An Evaluation on the Weldability of Al-Li Alloys by Varestraint Testing Method)

  • 김형태;이창배;신현식;서창제
    • Journal of Welding and Joining
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    • 제14권6호
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    • pp.48-57
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    • 1996
  • The weldability of high purity aluminum-lithium binary alloys has been investigated using the Varestraint test. Autogenous GTAW (gas-tungsten-arc-welds) were run along specimens of different lithium concentration using three sets of welding parameters. Welding voltage was held constant at 10 volts. Welding current (70∼100 amps) and travel speed (23∼33 cm/min) were the parameter varied. Hot-tearing susceptibility varied with lithium content and exhibited a steep peak at 2.6 weight percent lithium. Depth of penetration increased with increasing heat input and lithium concentration. The susceptibility is influenced by the wettability of dendrites by the interdendritic eutectic liquid as well as the time available for back-Siting by eutectic liquid. The welding condition of welding current 70A and travel speed 23 cm/min was showed good resistance to cracking in aluminum-lithium alloys. Suggestions for improving weld cracking resistance are also provided.

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Damage Tolerance in Hardly Coated Layer Structure with Modest Elastic Modulus Mismatch

  • Lee, Kee-Sung
    • Journal of Mechanical Science and Technology
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    • 제17권11호
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    • pp.1638-1649
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    • 2003
  • A study is made on the characterization of damage tolerance by spherical indentation in hardly coated layer structure with modest elastic modulus mismatch. A hard silicon nitride is prepared for the coating material and silicon nitride with 5wt% of boron nitride composites for underlayer. Hot pressing to eliminate the effect of interface delamination during the fracture makes strong interfacial bonding. The elastic modulus mismatch between the layers is not only large enough to suppress the surface crack initiation from the coating layer but sufficiently small to prevent the initiation of radial crack from the interface. The strength degradation of the layer structure after sphere contact indentation does not significantly occur, while the degradation of silicon nitride-boron nitride composite is critical at a high load and high number of contacts.

La-$\beta$-Aluminate의 형성이 $\alpha$-Alumina의 기계적 성질에 미치는 영향 (Formation of La-$\beta$-Aluminate in $\alpha$-Alumina Matrix and Its Influence on Mechanical Properties)

  • 강석원;고재웅;김해두
    • 한국세라믹학회지
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    • 제29권1호
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    • pp.23-28
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    • 1992
  • Alumina ceramics was reinforced by in-situ formation of La-${\beta}$-aluminate in ${\alpha}$-alumina matrix. The powder mixture of which composition is (100-12x)Al2O3+x(La2O3+11Al2O3) was prepared for the formation of La-${\beta}$-aluminate in ${\alpha}$-alumina matrix. The amount of La-${\beta}$-aluminate in the matrix was controlled by varing x which is number of moles. The dense composite was produced by sintering at 1600$^{\circ}C$ in air or hot-pressing at 1550$^{\circ}C$ under 30 MPa. Bending strength and fracture toughness were increased, resulting from the grain growth inhibition and the crack deflection and crack bridging mechanism when La-${\beta}$-aluminate was produced in ${\alpha}$-alumina matrix.

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Properties of Electrical Discharge Machinable $SiC-TiB_2$ Composites

  • Kim, Young-Wook;Park, Heon-Jin;Lee, June-Gunn;Lee, Soo W.;Chung, Soon-Kil
    • The Korean Journal of Ceramics
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    • 제1권3호
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    • pp.125-130
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    • 1995
  • Electrical discharge machinable $SiC-TiB_2$ composites were fabricated by hot-pressing. Their mechanical and electrical properties were determined as a function of $TiB_2$ content. The addition of $TiB_2$ to SiC matrix increased the strength and toughness and decreased electrical resistivity. The flexural strength and fracture toughness of SiC-40 vol% $TiB_2$ composited were approximately 50% higher than those of monolithic SiC ceramics. Microstructural analysis showed that the toughening was mainly due to the crack deflection, with some possible contribution from crack branching or microcracking.

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코디어라이트-SiC 위스커 복합재료의 기계적 성질과 강화기구 (Mechanical Properties and Strengthening Mechanisms of Cordierite-SiC Whisker Ceramic Composites)

  • 강대갑
    • 한국세라믹학회지
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    • 제23권6호
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    • pp.59-65
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    • 1986
  • Flexural strength fracture toughness and strengthening mechanisms of cordierite ceramics reinforced by SiC whiskers up to 40vol% were investigated. The specimens were hot pressed at Ar atmosphere. The porosity increased with the SiC whisker content. Flexural strength and single edge notch beam fracture toughness were measured up to 1,000$^{\circ}C$. Extrapolating to zero porosity the reinforced composites exhibited in-creasings in flexural strength and fracture toughness with the SiC whisker content. The composites were strengthened mainly by load transfer crack impediment and partially by crack deflection mechanisms. Impurities played an important role in determining the mechanical properties of the composites.

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해양 K-Joint 구조의 피로 성능 평가 (Fatigue Behavior of offshore K-Joint Structure)

  • 박관규;임성우;조철희
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2006년도 정기 학술대회 논문집
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    • pp.655-663
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    • 2006
  • Large-scale model tests of welded tubular K-joints were carried out to observe the fatigue behavior of API 2W Gr.50 steel produced by POSCO. The fatigue crack behaviors for various loading conditions were measured and investigated around the critical joint sections. The experimental results have been verified with numerical approaches and also compared with the IIW, DnV RP-C203 and API RP 2A-WSD design curves. The hot spot strss method was applied in the study. The SCF factor for tubular K-joint was also obtained.

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후판 Al 6061합금의 전자빔용접 특성 평가 (The Characteristic Evaluation of Electron Beam Welding for Al 6061 alloy with thick-thickness plate)

  • 정인철;심덕남;김용재
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년도 춘계 학술대회 개요집
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    • pp.68-70
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    • 2006
  • For the aluminum material of the thick-thickness more than 100mm Penetration depth Electron beam welding is effectively applicable with a characteristic of high energy intensity. But Al 6061 alloy has high crack sensitivity due to minor alloys, which are silicon, magnesium, copper etc. With a sample block of 135mm thickness EBW test was performed in vertical position. As tensile strength has $210{\sim}220N/mm^2$ with weld area broken. Bend test shows low ductility with fracture of partly specimens. Chemical contents of alloys show no difference between weld and base metal. Defect in middle weld area figures out typical hot crack due to low melting materials. Micro structure of weld area has some difference compare to HAZ and base metal. As a result of EBW test for Al 6061 alloy, it shows that weld defect could be occurred even though establishing of optimum weld parameter condition.

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API 2W Gr.60 강재적용 K-Joint 구조의 피로성능평가 (Fatigue Behavior of K-Joint Structure for API 2W Gr.60 Steel)

  • 임성우;장인화;조철희;박관규
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2006년 창립20주년기념 정기학술대회 및 국제워크샵
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    • pp.217-222
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    • 2006
  • Large-scale model tests of welded tubular K-joints were carried out to observe the fatigue behavior of API 2W Gr.60 steel produced by POSCO. The fatigue crack behaviors for various loading conditions were measured and investigated around the critical joint sections. The experimental results have been verified with numerical approaches and also compared with the IIW, DnV RP-C203 and API RP 2A-WSD design curves. The hot spot stress method was applied in the study. The SCF factor for tubular K-joint was also obtained.

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R-Curve Behavior of Silicon Nitride at Elevated Temperatures

  • Sakaguchi, Shuji
    • The Korean Journal of Ceramics
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    • 제4권4호
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    • pp.331-335
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    • 1998
  • R-curve, of three kinds of silicon nitride-based ceramics were measured, using single edge notched beam (SENB) method at room and at elevated temperatures, up to $1200^{\circ}C$. Stable fraacture was seen on ceramic materials with SENB specimens if the machined notch is deep enough, even though the crack resistance did not increase with crack length. Hot pressed silicon nitride did not show the rising R-curve behavior at room temperature, but it showed some rising at $1000^{\circ}C$ and above. Si3N4 reinforced with SiC whiskers showed no rising behavior at room and elevated temperatures, as it has smaller grain size, compare to the monolithic specimen. Gas pressure sintered silicon nitride had very large and elongated grains, and it showed rising R-curve even at room temperature. However, it showed some creep behavior at $1200^{\circ}C$ and the calculated R-curve on this condition did not show a good result. We cannot apply this technique on this condition for obtaining the R-curve.

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냉간 박판압연공정에서 공정변수가 엣지 크랙 성장에 미치는 영향 (Effect of process parameters on propagation of edge crack in the cold rolling)

  • ;이상호;이성진;이종빈;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.405-408
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    • 2009
  • Edge cracks in cold rolling always influence to the quality of productions, while the "V" shaped cracks were propagated by passing the roll gap. We set up the sizes and shapes of initial cracks in simulation according to the references from real productions. Different to in hot rolling, the cracks in cold rolling couldn't be reduced from propagation automatically after generated, even if these could be reduced by changing the process parameters. In this paper, we described the affections of process parameters on the propagation of edge cracks, such as reduction ratio and tension. We predicted that the dependence of the cracks propagations of changing of process conditions and expected to gain the smaller edge cracks. By raising the reduction ratio, the cracks were propagated increasingly in both transverse and rolling directions. And as tension raise, the cracks became propagated in both directions in which transverse direction was less effectively.

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