• Title/Summary/Keyword: hood stiffness test

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Process Development for Automotive Hybrid Hood using Magnesium Alloy AZ31B Sheet (마그네슘 합금 AZ31B 판재를 이용한 자동차 하이브리드 후드 개발 프로세스)

  • Jang, D.H.
    • Transactions of Materials Processing
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    • v.20 no.2
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    • pp.160-166
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    • 2011
  • Weight reduction while maintaining functional requirements is one of the major goals in the automotive industry. The use of lightweight magnesium alloys offers great potential for reducing weight because of the low density of these alloys. However, the formability and the surface quality of the final magnesium alloy product for auto-body structures are not acceptable without a careful optimization of the design parameters. In order to overcome some of the main formability limitations in the stamping of magnesium alloys, a new approach, the so-called "hybrid technology", has been recently proposed for body-in-white structural components. Within this approach, necessary level of mechanical joining can be obtained through the use of lightweight material-steel adhesion promoters. This paper presents the development process of an automotive hybrid hood assembly using magnesium alloy sheets. In the first set of material pairs, the selected materials are magnesium alloy AZ31B alloy and steel(SGCEN) as inner and outer panels, respectively. In order to optimize the design of the inner panel, the stamping process was analyzed with the finite element method (FEM). Laser welding by CW Nd:YAG were used to join the magnesium alloy sheets. Based on the simulation results and mechanical test results of the joints, the determination of die design variables and their influence on formability were discussed. Furthermore, a prototype based on the proposed design was manufactured and the static stiffness test was carried out. The results demonstrate the feasibility of the proposed hybrid hood with a weight reduction of 25.7%.

Development of Analysis Method for Pedestrian Headform Movement (보행자보호 머리거동 분석방법 개발)

  • Jeon Hae Young;Peak Chang In;Jang Hyun Kwon
    • Journal of Auto-vehicle Safety Association
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    • v.6 no.1
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    • pp.10-15
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    • 2014
  • Motion Analysis of pedestrian headform was first applied in this paper for the purpose of determining the relationship between stiffness of hood and HIC. Since the analysis of headform movement involves rotation, it has been problematic if analysis of the headform movement is made in local coordinate system only. Correlation of test and simulation is expected to be enhanced through the development of New type of Head Movement Analysis Method.

A Study on Light Weight Hood Design for Pedestrian Safety (보행자 충돌안전 경량후드 형상설계에 관한 연구)

  • Lee, Won-Bae;Kang, Sung-Jong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.1
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    • pp.106-115
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    • 2007
  • In this study, first, child headform model was built up, satisfying requirement in the headform validation test. Also, for decreasing both acceleration peak and deformation, a new hood with dome shaped forming in inner panel was investigated. Next, headform impact, complying with draft of EEVC W/G 17, on the central portion of the newly proposed hood were simulated for a steel hood and three aluminum hoods with different thickness for examining the material and thickness effect on HIC value and inner panel deformation. The analysis results explained that aluminum hoods with dome shaped forming in inner panel were highly promising not only for meeting headform safety regulations but also for leading to weight savings. Finally, hood edge design technology in order to reduce pedestrian injury due to the high stiffness of beam type edge and the rigid support, was discussed. Various types of the foam filled edge were designed and their headform safety performance were evaluated. The edge structure with foam filled in upper one third of section exhibited excellent results.

A Study on the Equivalent Dynamic Stiffness of Bearing-pedestal (베어링 대의 등가 동강성에 관한 고찰)

  • Kim, Hee-Soo;Bae, Yong-Chae;Lee, Hyun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.5 s.110
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    • pp.452-456
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    • 2006
  • The critical speeds and mode shapes are most important to determine the behaviors of rotor in designing rotating machinery. As the capacity and span of turbine-generator increases, the turbine-generator system is composed of many components such as bearings, pedestal, turbine and hood and so on. Also, it is getting flexible and has many critical speeds. Especially, as the characteristics of bearing-pedestal are very complicated, they affect the entire vibration characteristics of turbine-generator system. In this paper, it is observed how to determine the equivalent dynamic stiffness of bearing-pedestal by analytical and experimental method.