• Title/Summary/Keyword: honeycomb sandwich structures

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Using Artificial Neural Network in the reverse design of a composite sandwich structure

  • Mortda M. Sahib;Gyorgy Kovacs
    • Structural Engineering and Mechanics
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    • v.85 no.5
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    • pp.635-644
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    • 2023
  • The design of honeycomb sandwich structures is often challenging because these structures can be tailored from a variety of possible cores and face sheets configurations, therefore, the design of sandwich structures is characterized as a time-consuming and complex task. A data-driven computational approach that integrates the analytical method and Artificial Neural Network (ANN) is developed by the authors to rapidly predict the design of sandwich structures for a targeted maximum structural deflection. The elaborated ANN reverse design approach is applied to obtain the thickness of the sandwich core, the thickness of the laminated face sheets, and safety factors for composite sandwich structure. The required data for building ANN model were obtained using the governing equations of sandwich components in conjunction with the Monte Carlo Method. Then, the functional relationship between the input and output features was created using the neural network Backpropagation (BP) algorithm. The input variables were the dimensions of the sandwich structure, the applied load, the core density, and the maximum deflection, which was the reverse input given by the designer. The outstanding performance of reverse ANN model revealed through a low value of mean square error (MSE) together with the coefficient of determination (R2) close to the unity. Furthermore, the output of the model was in good agreement with the analytical solution with a maximum error 4.7%. The combination of reverse concept and ANN may provide a potentially novel approach in designing of sandwich structures. The main added value of this study is the elaboration of a reverse ANN model, which provides a low computational technique as well as savestime in the design or redesign of sandwich structures compared to analytical and finite element approaches.

A Study on the Disbonding Detection of Al/Al Honeycomb Sandwich Structures by Ultrasonic Methods (초음파를 이용한 Al/Al 하니캄 구조물의 Disbonding 검출에 관한 연구)

  • Cho, K.S.;Lee, J.S.;Chang, H.K.;Lee, S.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.10 no.1
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    • pp.29-37
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    • 1990
  • In this study the disbonding tests of adhesively bonded Al/Al honeycomb structures were performed by ultrasonic methods. Ultrasonic C-scan squiter method and ultrasonic surface wave attenuation measuring method were applied for the detection of skin/core disbonding. The bonding quality of Al/Al honeycomb structures could be well evaluated by properly controlled ultrasonic parameters.

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Vibration analysis of honeycomb sandwich composites filled with polyurethane foam by Taguchi Method

  • Aydin, Muhammet R.;Gundogdu, Omer
    • Steel and Composite Structures
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    • v.28 no.4
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    • pp.461-470
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    • 2018
  • In this study, the effect of polyurethane foam filler, in addition to surface layer thickness and core material thickness, on vibration characteristics of sandwich structures was investigated. The manufacturing process was carried out according to the Taguchi method. The natural frequencies and damping ratios of the produced samples were determined experimentally for fixed-free boundary conditions. In addition, solid models were developed for test samples and their finite element analyses were performed with $ANSYS^{(R)}$ to obtain their natural frequencies and mode shapes. An acceptably good agreement was found with the comparison of experimental results with the numerically obtained ones. The most effective parameters on the vibration characteristics of the sandwich structure were determined by the Taguchi method.

Prediction of Mechanical Properties of Honeycomb Core Materials and Analysis of Interlaminar Stress of Honeycomb Sandwich Composite Plate (하니컴코어 재료의 기계적 물성 예측과 하니컴 샌드위치 복합재료 평판의 층간응력 해석)

  • 김형구;최낙삼
    • Composites Research
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    • v.17 no.1
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    • pp.29-37
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    • 2004
  • Honeycomb sandwich composite(HSC) structures have been widely used in aircraft and military industry owing to their light weight and high stiffness. Mechanical properties of honeycomb core materials are needed for accurate analysis of the sandwich composites. In this study. theoretical formula for effective elastic modulus and Poisson's ratio of honeycomb core materials was established using an energy method considering the bending, axial and shear deformations of honeycomb core walls. Finite-element analysis results obtained by using commercial FEA code, ABAQUS 6.3 were comparable to the theoretical ones. In addition, we performed tensile test of HSC plates and analyzed deformation behaviors and interlaminar stresses through its FEA simulation. An increased shear stress along the interface between surface and honeycomb core layers was shown to be the main reason for interfacial delamination in HSC plate under tensile loading.

High-Gain and Wideband Microstrip Antenna Using Glass/Epoxy Composite and Nomex Honeycomb (유리섬유/에폭시 복합재료와 허니컴을 이용한 고성능의 마이크로스트립 안테나 설계)

  • You C.S.;Hwang W.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.1-4
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    • 2004
  • In this paper we developed Composite-Smart-Structures(CSS) using sandwich structure composed of Glass/Epoxy laminates and Nomex honeycomb and microstrip antenna. Transmission/reflection theory shows that antenna performances can be improved due to multiple reflection by Glass/Epoxy facesheet, and honeycomb is used for air gap between antenna and facesheet. Stacked radiating patches are used for the wideband. Facesheet and honeycomb thicknesses are selected considering both wideband and high gain. Measured electrical performances show that CSS has wide bandwidth over $10\%$ and higher gain by 3.5dBi than initially designed antenna, and no doubt it has excellent mechanical performances by sandwich effect given by composite laminates and honeycomb core. The CSS concept can be extended to give a useful guide for manufacturers of structural body panels as well as antenna designers, promising innovative future communication technology.

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Multi-objective geometry optimization of composite sandwich shielding structure subjected to underwater shock waves

  • Zhou, Hao;Guo, Rui;Jiang, Wei;Liu, Rongzhong;Song, Pu
    • Steel and Composite Structures
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    • v.44 no.2
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    • pp.211-224
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    • 2022
  • Multi-objective optimization was conducted to obtain the optimal configuration of a composite sandwich structure with honeycomb-foam hybrid core subjected to underwater shock waves, which can fulfill the demand for light weight and energy efficient design of structures against underwater blast. Effects of structural parameters on the dynamic response of the sandwich structures subjected to underwater shock waves were analyzed numerically, from which the correlations of different parameters to the dynamic response were determined. Multi-objective optimization of the structure subjected to underwater shock waves of which the initial pressure is 30 MPa was conducted based on surrogate modelling method and genetic algorithm. Moreover, optimization results of the sandwich structure subjected to underwater shock waves with different initial pressures were compared. The research can guide the optimal design of composite sandwich structures subjected to underwater shock waves.

Nonlinear dynamic characteristic of sandwich graphene platelet reinforced plates with square honeycomb core

  • Mamoon A.A. Al-Jaafari;Ridha A. Ahmed;Raad M. Fenjan;Nadhim M. Faleh
    • Steel and Composite Structures
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    • v.46 no.5
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    • pp.659-667
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    • 2023
  • Nonlinear forced vibration behaviors of sandwich plates having graphene platelets (GPL) based face sheets have been researched in this article. Possessing low weight together with low stiffness, square honeycomb cores are mostly constructed by aluminum. Herein, the square shaped core has been fortified by two skins of GPL-based type in such a way that the skins have uniform and linearly graded GPL dispersions. The square shaped core has the effective material specification according to the relative density concept. The whole formulation has been represented based upon classical plate theory (CPT) while harmonic balance approach is applied for solving the problem and plotting the amplitude-frequency curves. The forced vibration behaviors of such plates are influenced by square-shaped core and the relative density, skin's height and GPL fortification.

An Experimental Study on the Behavior of Aluminum-Honeycomb Sandwich Panels (알루미늄하니콤 샌드위치판의 거동에 관한 실험적 연구)

  • Lee, Yong W.;Chun, Min S.;Paik, Jeom K.
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.4
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    • pp.106-123
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    • 1996
  • This paper experimentally investigates the characteristics of Al-honeycomb sandwich panels which are considered as a promising primary strength member of weight critical large structures. Some tests on the aluminum honeycomb panels subject to 3-point bending or uniaxial compression or crushing load are carried out. Based on the test results, linear elastic response, buckling/ultimate strength and crushing/energy absorption capacity are discussed. Some guidelines for design of aluminum honeycomb panels are given.

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Sound Transmission Loss of Honeycomb Sandwich Panels (하니컴 샌드위치판의 차음성능)

  • Kim, Bong-Ki;Kim, Jae-Seung;Kim, Hyun-Sil;Kang, Hyun-Ju
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.725-727
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    • 2005
  • In this study, the sound transmission characteristics of honeycomb structures are investigated with changing its thickness, shear modulus, and surface density. Theoretical predictions of aluminum honeycomb panels are compared with experimental results, which can furnish an in depth understanding of the insulation characteristics of honeycomb panels.

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A Study on the Disbonding Detection of FRP Honeycomb Sandwich Structure by Ultrasonic Methods (초음파를 이용한 복합재료 하니캄 구조물의 Disbonding 검출에 관한 연구)

  • Cho, K.S.;Lee, J.S.;Lee, J.O.;Chang, H.K.;Lee, S.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.11 no.1
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    • pp.23-30
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    • 1991
  • In this study the bonding quality evaluation of FRP honeycomb structure was performed by the ultrasonic C-Scan method and stress wave factor measurements. These NDT techniques could be well applied to the disbonding detection of FRP honeycomb structures. Especially, stress wave factor (SWF) measurement is expected to be a useful technique in field applications.

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