• Title/Summary/Keyword: hole 형상

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Comparison of Optimum Drilling Conditions of Aircraft CFRP Composites using CVD Diamond and PCD Drills (CVD 다이아몬드 및 PCD이 드릴을 이용한 항공용 CFRP 복합재료의 홀 가공성 비교)

  • Kwon, Dong-Jun;Wang, Zuo-Jia;Gu, Ga-Young;Park, Joung-Man
    • Composites Research
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    • v.24 no.4
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    • pp.23-28
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    • 2011
  • Recently CFRP laminate joints process by bolts and nets are developed rapidly in aircraft industries. However, there are serious drawback during jointing process. Many hole processes are needed for the manufacturing and structural applications using composite materials. Generally, very durable polycrystalline crystalline diamond (PCD) drill has been used for the CFRP hole process. However, due to the expensive price and slow process speed, chemical vapor deposition (CVD) diamond drill has been used increasingly which are relatively-low durability but easily-adjustable process speed via drill shape change and price is much lower. In this study, the comparison of hole process between PCD and CVD diamond coated drills was done. First of all, CFRP hole processbility was evaluated using the equations of hole processing conditions (feed amount per blade, feed speed). The comparison on thermal damage occurring from the CFRP specimen was also studied during drilling process. Empirical equation was made from the temperature photo profile being taken during hole process by infrared thermal camera. In addition, hole processability was compared by checking hole inside condition upon chip exhausting state for two drills. Generally, although the PCD can exhibit better hole processability, hole processing speed of CVD diamond drill exhibited faster than PCD case.

Dynamic Characteristics and Piezoelectric Effect of Energy Harvesting Block Structures with Different Shapes (다양한 형상 변화에 따른 에너지 수확용 블록 구조의 동적 특성 및 압전 효과)

  • Noh, Myung-Hyun;Lee, Sang-Youl
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.6A
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    • pp.379-387
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    • 2012
  • This study investigates free vibration characteristics of new energy harvesting multi-layer block structures with different geometrical shapes using solid and shell finite elements and evaluate their piezoelectric effect on experiments. The two and three-dimensional finite element (FE) delamination models for block structures described in this paper is attractive not only because it shows excellent accuracy in analysis but also it shows the entire vibration mode shape. The FE model using ABAQUS is used for studying free vibrations of multi-layer block structures for various tip mass and PZT. In particular, new results reported in this paper are focused on the significant effects of the global and local vibration modes for various parameters, such as size of block shape, existence of tip mass and hole, and location of tip mass and PZT. In addition, we evaluate the power generation capacity of developed energy block structures through a laboratory-scale experiment.

A Method to Predict the Open-Hole Tensile Strength of Composite Laminate (원공을 가지는 복합재 적층판의 인장강도 예측 기법)

  • Lee, Heun-Ju;Shin, In-Soo;Jeong, Mun-Gyu;Kweon, Jin-Hwe;Choi, Jin-Ho
    • Composites Research
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    • v.24 no.4
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    • pp.29-35
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    • 2011
  • The characteristic length method used to determine a laminate's strength generally requires the test for un-notched and notched laminates and finite element analysis together. In this paper, the methods used to predict the stress distribution and tensile characteristic length of open-hole laminates using the stress concentration factor and equivalent material properties are proposed. These methods do not require data on the failure load of open-hole laminates or finite element analysis. Once the stress and characteristic length have been determined, the failure load of the open-hole laminate can be calculated. The proposed method considers the effect of the material properties as a parameter and therefore can be applied to a variety of materials. The stress distribution is verified by comparing with a finite element analysis and test results. The predicted failure load shows a maximum deviation of 8% from the test results.

The Effects of High Pressure Water Contact State on Hydraulic Fracturing (고압수 접촉상태가 수압파쇄에 미치는 영향)

  • Lee, Sang Hun;Lim, Jong Se;Jang, Won Yil
    • Tunnel and Underground Space
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    • v.26 no.5
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    • pp.409-417
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    • 2016
  • The shale gas is emerging as one of the oil and gas resources which can replace the traditional oil and gas resources. As the shale layer where the shale gas is deposited has low permeability, the hydrofracturing method is required to improve the productivity. This study is designed to conduct the laboratory hydrofracturing test on the samples which are modeled after the drilling hole having the general drilling hole and spiral groove. And compare the initial fracturing pressure and fluid contact between them in order to the result of the hydrofracturing depending on the shape of the drilling hole. In addition, the results were compared with the numerical modeling values from 3DEC and they were also compared with the data from the advance researches. It was found from the study that rather than the contact area of the high pressures water, the force concentration depending on the form of guide hole was more effective in the hydrofracturing.

Femto-second Laser Ablation Process for Si Wafer Through-hole (펨토초 레이저 어블레이션을 이용한 Si 웨이퍼의 미세 관통 홀 가공)

  • Kim, Joo-Seok;Sim, Hyung-Sub;Lee, Seong-Hyuk;Shin, Young-Eui
    • Journal of the Microelectronics and Packaging Society
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    • v.14 no.3
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    • pp.29-36
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    • 2007
  • The main objectives of this study are to investigate the micro-scale energy transfer mechanism for silicon wafer and to find an efficient way for fabrication of silicon wafer through-hole by using the femtosecond pulse laser ablation. In addition, the electron-phonon interactions during laser irradiation are discussed and the carrier number density and temperatures are estimated. In particular, the present study observes the shapes of silicon wafer through-hole with $100\;{\mu}m$ diameter and it also measures the heat-affected area and the ablation depths fur different laser fluences by using the optic microscope and the three-dimensional profile measurement technique. First, from numerical investigation, it is found that the nonequilibrium state exists between electrons and phonons during laser irradiation. From experimental results, it should be noted that the heat-affected area increases with laser fluence, and the optimal conditions for through-hole formation with minimum heat affected zone are finally obtained.

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Spray Characteristics of a Movable Pintle Injector with Pintle Tip Shape (가변 핀틀 인젝터에서 핀틀 팁 형상에 따른 분무특성 연구)

  • Nam, Jeongsoo;Lee, Keonwoong;Park, Sunjung;Huh, Hwanil;Koo, Jaye
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.9
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    • pp.658-664
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    • 2019
  • In the development of the liquid rocket engine using the pintle injector, spray characteristics such as spray angle, droplet size, and distribution of the droplets are dominant parameters. Three different kind of multi hole type pintle tip and a continuous type pintle tip were designed. In the case of multi hole pintle tip, SMD result did not have a significant difference depending on the number of holes. In analysis with visualization images, however, the droplets were uniformly distributed as the number of holes increased. Liquid droplets from continuous type pintle tip were finely atomized and dispersed uniformly than those from multi-hole type pintle tip. In addition, the thrust control by adjusting the liquid injection area of the pintle is suitable for the continuous type, which is easier to face-shutoff rather than the multi hole type. The spray angle of each pintle tip according to TMR was measured to derive a specific tendency and corresponding empirical formula.

Effect of Punch Design and Friction Condition on Deformation Pattern in Boss and Rib Test (보스-리브 시험 시 펀치 형상 및 마찰 조건에 따른 변형 양상에 대한 연구)

  • Yun, Y.W.;Kang, S.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.332-337
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    • 2009
  • Recently, boss and rib test based on backward extrusion process was proposed to quantitative evaluate the interfacial friction condition in bulk forming process. In this test, the tube-shaped punch with hole pressurizes the workpiece so that the boss and rib are formed along the hole and outer surface of the punch. It was experimentally and numerically revealed that the height of boss is higher than that of the rib under the severe friction condition. This work is focused on the effect of the punch design and friction condition on deformation pattern in boss and rib test. From the boss and rib test simulations, it was found that there is slight variation in both the heights of boss and rib according to the length of punch land, nose radius, and face angle. However the hole diameter of the punch and the clearance between the punch and die have a significant influence on the heights of the boss and rib. In addition, the effect of flow stress was also investigated on the deformation patterns through FE simulations.

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A Study on the Combustion Performance with Variation of Fuel Injection Hole Configuration at Supersonic Combustion (초음속 연소에서 연료 분사구 형상에 따른 연소성능 변화에 대한 실험적 연구)

  • Lee, Kyung-Jae;Kang, Sang-Hun;Lee, Yang-Ji;Yang, Soo-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.5
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    • pp.19-26
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    • 2011
  • In order to investigate the effect of fuel injection hole configuration within the scramjet combustor, experiment and quasi-one-dimensional analysis was performed. And the results were compared with experiment and analysis result which were performed in 2008 with same facility and test condition. Fuel injection hole size was decreased and quantity was increased. However the depth of fuel penetration and flow quantity of fuel were maintained. As a test result, combustion performance was increased significantly with no-cavity injector and slightly with plain-cavity. However, combustion performance with zigzag-cavity was decreased.

A Study on the Optimization of Fuel Injection Nozzle Geometry for Reducing NOx Emission in a Large Diesel Engine (대형 디젤 엔진의 연료 분사 노즐 형상이 NOx 발생량 및 연료소비율에 미치는 영향 연구)

  • Kim Ki-Doo;Ha Ji-Soo;Yoon Wook-Hyeon
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.7
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    • pp.1123-1130
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    • 2004
  • Numerical simulations have been carried out to investigate the effect of nozzle hole geometry on the combustion characteristics of the large diesel engine. 6S90MC-C. Spray and combustion phenomena were examined numerically using FIRE code. Wane breakup and Zeldovich models were adopted to describe the atomization characteristics and NOx formation processes. Predictions on the cylinder peak pressure and NOx emission were first verified with the experimental data to confirm the reliability of numerical calculations. The comparison results showed good agreements within the range of 0.64% and 4.6% respectively. Finally, the effects of fuel spray angle and diameter on the engine performance were investigated numerically to find the optimum nozzle hole geometry considering fuel consumption, NOx emission and heat flux of the combustion chamber wall. It was concluded that the combustion gas recirculation in cylinder by changing fuel injection direction is an effective method to reduce NOx emission by about 10% with increasing fuel oil consumption, 1.4% in a large diesel engine.

Effect of Fuel Nozzle Configuration on the Reduction of NOx Emission in Medium-speed Marine Diesel Engine (연료분사 노즐 형상이 선박용 중형 디젤 엔진의 NOx에 미치는 영향 연구)

  • Yoon, Wook-Hyeon;Kim, Byong-Seok;Ryu, Sung-Hyup;Kim, Ki-Doo;Ha, Ji-Soo
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.13-14
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    • 2005
  • Multi-dimensional combustion analysis and experiment has been carried out to investigate the effects of the injector nozzle hole diameter and number on the NOx formation and fuel consumption in HYUNDAI HiMSEN engine. The behavior of spray and combustion phenomena in diesel engine was examined by FIRE code. Wave breakup and Zeldovich models were adopted to describe the atomization characteristics and NOx formation. Wallfilm model suggested by Mundo, et al. and auto-ignition model suggested by Theobald and Cheng were adopted to investigate the spray-wall interaction characteristics and ignition delay. The information of spray angle and spray tip penetration length was extracted from fuel spray visualization experiment and the fuel injection rate profile was extracted from fuel injection system experiment as an input and verification data for the combustion analysis. Next, the nine different nozzle configurations were simulated to evaluate the effect of injector hole diameter and number on the NOx formation and fuel consumption.

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