• 제목/요약/키워드: high-strength frictional bolt

검색결과 12건 처리시간 0.021초

고장력 마찰접합 볼트세트의 품질특성에 관한 연구 (Quality characteristics and the process control of high-strength frictional bolt-sets)

  • 손승요;신근하
    • 한국정밀공학회지
    • /
    • 제11권2호
    • /
    • pp.189-196
    • /
    • 1994
  • Quality assurance in the process of manufacturing high strengh bolt sets used in the frictional joints of structures in one of important concern to users as well as to manufactures. In case of occurrences of either defective or low-quality products, even if they are quite rare, some systematic means of localizing the cause-characteristics and matching to corresponding production process is necessary. Control chart of torque factor is the primary indicatir in finding defectiveness of the products. Use of correlation diagrams ofnhardness of the bolt set presents in part a way of screening the cause. Retest data of the bolt set provide additional ideas of localizing the cause, for which theoretical background is presented in this regard. A process-characteristics matrix relating the causes of low quality to the corresponding process of manufacturing, which is of prime importance for the feedback control of production, is also proposed. Finally general features of control to assure quality of the set is described.

  • PDF

Static behavior of high strength friction-grip bolt shear connectors in composite beams

  • Xing, Ying;Liu, Yanbin;Shi, Caijun;Wang, Zhipeng;Guo, Qi;Jiao, Jinfeng
    • Steel and Composite Structures
    • /
    • 제42권3호
    • /
    • pp.407-426
    • /
    • 2022
  • Superior to traditional welded studs, high strength friction-grip bolted shear connectors facilitate the assembling and demounting of the composite members, which maximizes the potential for efficiency in the construction and retrofitting of new and old structures respectively. Hence, it is necessary to investigate the structural properties of high strength friction-grip bolts used in steel concrete composite beams. By means of push-out tests, an experimental study was conducted on post-installed high strength friction-grip bolts, considering the effects of different bolt size, concrete strength, bolt tensile strength and bolt pretension. The test results showed that bolt shear fracture was the dominant failure mode of all specimens. Based on the load-slip curves, uplifting curves and bolt tensile force curves between the precast concrete slab and steel beam obtained by push-out tests, the anti-slip performance of steel-concrete interface and shear behavior of bolt shank were studied, including the quantitative analysis of anti-slip load, and anti-slip stiffness, frictional coefficient, shear stiffness of bolt shank and ultimate shear capacity. Meanwhile, the interfacial anti-slip stiffness and shear stiffness of bolt shank were defined reasonably. In addition, a total of 56 push-out finite element models verified by the experimental results were also developed, and used to conduct parametric analyses for investigating the shear behavior of high-strength bolted shear connectors in steel-concrete composite beams. Finally, on ground of the test results and finite element simulation analysis, a new design formula for predicting shear capacity was proposed by nonlinear fitting, considering the bolt diameter, concrete strength and bolt tensile strength. Comparison of the calculated value from proposed formula and test results given in the relevant references indicated that the proposed formulas can give a reasonable prediction.

고력볼트의 길이-직경비 및 여유나사길이에 따른 조임력 평가 연구 (Evaluation of Clamping Forces according to Length-to-diameter Ratios and Preserved Thread Lengths of High Strength Bolts)

  • 김상섭;김성용;김규석
    • 한국강구조학회 논문집
    • /
    • 제12권3호통권46호
    • /
    • pp.259-268
    • /
    • 2000
  • 마찰접합에 있어서 작용외력은 고력볼트로 체결된 접합부재간의 마찰면에 작용하는 마찰력에 의해 전달된다. 이 마찰력은 마찰면의 미끄럼계수와 고력볼트 조임력의 곱에 비례한다. 그러나 너트회전법에 의한 조임시 고력볼트 조임력은 많은 인자에 의해 영향을 받는다. 여유나사길이와 길이-직경비는 고력볼트 조임력을 지배하는 중요한 인자 중에 하나이다. 따라서 본 논문은 여유나사길이와 길이-직경비에 따른 고력볼트 세트(F10T, M16, M20, M22, M24)의 기계적 특성에 관한 실험을 통하여 고력볼트의 정확한 체결 방법을 제공하고자 한다.

  • PDF

Experimental studies on the material properties of high-strength bolt connection at elevated temperatures

  • Li, Guo-Qiang;Yin, Ying-Zhi;Li, Ming-Fei
    • Steel and Composite Structures
    • /
    • 제2권4호
    • /
    • pp.247-258
    • /
    • 2002
  • The high-temperature material properties of steel are very important to the fire resistance analysis of high-strength bolt connections. This paper reports on the results of the experimental studies on the high-temperature properties of 20 MnTiB steel which is widely used in high-strength bolts, and the friction coefficient of 16Mn steel plates at elevated temperature which is a necessary parameter for bolted frictional connection analysis. The test data includes yield strength, limit strength, modulus of elasticity, elongation and expansion coefficient of 20MnTiB steel at elevated temperature, and the friction coefficients between two 16Mn steel plates under elevated temperatures and after cooling. Based on the data from the tests, the mathematical models for predicting the mechanical properties of 20MnTiB steel and friction coefficients of 16Mn steel plates have been established.

휨을 받는 고장력볼트 체결부에서 과대공에 따른 사용성에 관한 연구 (A Study on Serviceability of Oversized Bolt Hole in High-Tension Bolt Joint Subjected to Bending)

  • 박정웅;양승현;장석인
    • 한국산학기술학회논문지
    • /
    • 제10권10호
    • /
    • pp.2831-2836
    • /
    • 2009
  • 고장력볼트를 이용한 강부재의 연결부에서 마찰력을 초과하는 설계하중이 작용하여 미끄럼이 발생하는 점을 기점으로 볼트와 모재의 전단강도 및 지압강도에 의해 설계하중을 지지하게 된다. 미끄럼량은 볼트의 장력, 접촉면의 마찰계수, 모재구멍내에서 볼트의 위치에 따라 결정되어 질 수 있다. 본 연구에서는 모재 및 덮개판에 대하여 볼트구멍의 크기를 변화시켜 제작된 고장력볼트 체결부에 순수굽힘과 인장력이 작용하는 경우 표준공과 과대공에 따른 미끄럼을 측정하고 비교분석하였다. 표준공을 가지는 경우보다 과대공을 가지는 경우에 $74\sim94%$ 작은 하중에서 미끄럼이 발생하였다. 인장력을 받는 부재에서는 과대공치수가 클수록 미끄럼 하중비가 작게 나타났으며 모재의 과대공치수가 덮개판의 과대공치수보다 미끄럼하중변화와 연관성이 많은 것으로 나타났다.

회전 마찰형 제진장치의 이력특성에 대한 실험적 연구 (Experimental Study the on Hysteretic Characteristics of Rotational Friction Energy Dissipative Devices)

  • 박진영;한상환;문기훈;이강석;김형준
    • 한국지진공학회논문집
    • /
    • 제17권5호
    • /
    • pp.227-235
    • /
    • 2013
  • Friction energy dissipative devices have been increasingly implemented as structural seismic damage protecting systems due to their excellent seismic energy dissipating capacity and high stiffness. This study develops rotational friction energy dissipative devices and verifies experimentally their cyclic response. Based on the understanding of the differences between the traditional linear-motion friction behavior and the rotational friction behavior, the configuration of the frictional surface was determined by investigating the characteristics of the micro-friction behavior. The friction surface suggested in this paper consists of brake-lining pads and stainless steel sheets and is normally stressed by high-strength bolts. Based upon these frictional characteristics of the selected interface, the rotational friction energy dissipative devices were developed. Bolt torque-bearing force tests, rotational friction tests of the suggested friction interfaces were carried out to identify their frictional behavior. Test results show that the bearing force is almost linearly proportional to the applied bolt torque and presents stable cyclic response regardless of the experimental parameters selected this testing program. Finally, cyclic tests of the rotational friction energy dissipative devices were performed to find out their structural characteristics and to confirm their stable cyclic response. The developed friction energy dissipative devices present very stable cyclic response and meet the requirements for displacement-dependent energy dissipative devices prescribed in ASCE/SEI 7-10.

도장처리한 고장력볼트 연결부의 미끄러짐 특성에 관한 연구 (A Study on the Slip Behavior of Coated High Tension Bolted Joints)

  • 경갑수;이승용;김기현
    • 대한토목학회논문집
    • /
    • 제28권5A호
    • /
    • pp.691-697
    • /
    • 2008
  • 강구조물의 현장연결 방식으로 널리 사용되고 있는 고장력볼트 마찰이음은 연결부의 부식 방지를 위해 도장을 실시하는 것이 일반적으로 허용되고 있다. 고장력볼트 이음부의 마찰면에 도장을 실시하는 경우에는 도장의 정도가 이음부의 미끄러짐 내력에 미치는 영향이 문제로 된다. 본 연구는 마찰면에 새로운 도장형식인 세라믹계 도장사양을 적용한 경우의 고장력볼트 마찰이음부의 미끄러짐 거동을 파악하기 위한 목적으로 실시하였다. 실험은 소정의 세라믹 도장사양을 적용한 고장력볼트 마찰이음 시험편을 대상으로 미끄러짐 시험을 실시하여 미끄러짐 하중 및 미끄러짐 계수를 측정하였으며, 이로부터 세라믹계 도장사양을 실시한 고장력볼트 연결부의 안전성 및 사용성을 검토하였다. 그 결과 미끄러짐 발생시의 하중-변위 특성은 각 도료사별로 다소의 차이가 발생하였으나, 평균 미끄러짐 계수는 도로교표준시방서의 설계기준인 마찰계수 0.4를 초과하는 결과를 나타내고 있다. 그러나 세라믹계 도장을 실시한 고장력볼트 연결부의 안전성과 사용성을 확보하기 위해서는 상세 도장조건에 대한 기준의 제정 및 시방서의 개정이 필요할 것으로 판단된다.

대직경 고장력볼트 이음부의 안전성 및 경제성 평가 (Estimation of Safety and Economical Efficiency of Large High Tension Bolted Joints)

  • 성기태;경갑수;이승용
    • 한국구조물진단유지관리공학회 논문집
    • /
    • 제13권6호통권58호
    • /
    • pp.97-105
    • /
    • 2009
  • 본 연구에서는 대직경 고장력볼트 이음부의 안전성 및 경제성을 검토할 목적으로 F10T-M30 대직경 고장력볼트를 사용한 시험편을 대상으로 정적 인장시험을 실시하여 미끄러짐 특성을 평가하였다. 또한 유한요소해석을 실시하고 볼트의 강도등급 및 직경에 따른 소요볼트 개수를 산정하였다. 그 결과 M30 고장력볼트의 평균 미끄러짐 계수는 도로교설계기준의 기준인 0.4를 초과하며, M22 고장력볼트와 동등한 미끄러짐 성능을 확보하는 것으로 나타났다. 또한 고장력볼트의 강도등급 및 직경에 따른 경제성 분석을 실시한 결과, F10T-M22 고장력볼트를 기준으로 하여 F13T-M22 고장력볼트를 적용하면 소요볼트 개수가 21% 감소하며, F10T-M30 고장력볼트를 적용하면 46% 감소하는 것으로 나타나 고장력볼트의 대직 경화에 따른 경제성을 확인할 수 있었다.

반복재하 실험에 의한 고력볼트 철골 보 이음부의 내진거동 연구 (Cyclic Seismic Performance of High-Strength Bolted-Steel Beam Splice)

  • 이철호
    • 한국지진공학회:학술대회논문집
    • /
    • 한국지진공학회 1998년도 추계 학술발표회 논문집 Proceedings of EESK Conference-Spring 1998
    • /
    • pp.57-64
    • /
    • 1998
  • This paper presents the cyclic seismic performance of slip-critically designed, high-strength bolted-beam splice in steel moment frame. Before the moment connection reaching its plastic strength, unexpected premature slippage occurred at the slip-critically designed beam splice during the test. The experimentally observed frictional coefficients were as low as about 50% to 60% of nominal (code) value. Nevertheless, the bearing type behavior mobilized after the slippage transferred the increasing cyclic loads successfully, i.e., the consequence of slippage into bearing was not catastrophic to the connection behavior. The test result seems to indicate that the traditional beam splice design basing upon (bolt-hole deducted) effective flange area criterion may not be sufficient in developing the plastic strength of moment connections under severe earthquake loading. New procedure for achieving slip-critical beam splice design is proposed based on capacity design concept.

  • PDF

Static behavior of bolt connected steel-concrete composite beam without post-cast zone

  • Xing, Ying;Zhao, Yun;Guo, Qi;Jiao, Jin-feng;Chen, Qing-wei;Fu, Ben-zhao
    • Steel and Composite Structures
    • /
    • 제38권4호
    • /
    • pp.365-380
    • /
    • 2021
  • Although traditional steel-concrete composite beams have excellent structural characteristics, it cannot meet the requirement of quick assembly and repair in the engineering. This paper presents a study on static behavior of bolt connected steel-concrete composite beam without post-cast zone. A three-dimensional finite element model was developed with its accuracy and reliability validated by available experimental results. The analysis results show that in the normal service stage, the bolt is basically in the state of unidirectional stress with the loss of pretightening can be ignored. Parametric studies are presented to quantify the effects of the post-cast zone, size and position of splicing gap on the behavior of the beam. Based on the studies, suggested size of gap and installation order were proposed. It is also confirmed that optimized concrete slab in mid-span can reduce the requirement of construction accuracy.