• Title/Summary/Keyword: high-pressure gas valve

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A Study on Flow Characteristics in a PCV valve according to Various Differential Pressures (차압에 따른 PCV 밸브 유동 특성에 관한 연구)

  • Lee, Jong-Hoon;Lee, Yeon-Won;Kim, Jae-Hwan
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.230-231
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    • 2005
  • As environmental problems are important, automotive industries are developing various techniques to prevent air pollution. One of these is Positive Crankcase Ventilation (PCV) system. It removes blowby gas which includes about 30% hydrocarbon of total generated quantity. In this system, a PCV valve is attached in a manifold suction tube to control the flow rate of blowby gas which generates differently according to various operating conditions of an automotive engine. As this valve is very important, designers are feeling to design it because of both small size and high velocity. For this reason, we numerically investigated to understand both spool dynamic motion and internal fluid flow characteristics. As the results, spool dynamic characteristics, i.e. displacement, velocity, acting force, increase in direct proportion to the magnitude of differential pressure and indicate periodic oscillating motions. And, the velocity at the orifice region decreases according to the increase of differential pressure because of energy loss which is caused by the sudden decrease of flow area at the orifice region and the increase of flow volume in the front of spool head. Finally, the mass flow rate at the outlet decreases with the increase of spool displacement. We expect that PCV valve designers can easily understand fluid flow inside a PCV valve with our visual information for their help.

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A Numerical Study on the Flame Arrestor for Safety Valve of Hydrogen (수소 안전밸브용 역화방지기의 성능 평가에 대한 수치해석 연구)

  • OH, SEUNG JUN;YOON, JEONG HWAN;KIM, SI POM;CHOI, JEONGJU
    • Transactions of the Korean hydrogen and new energy society
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    • v.33 no.4
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    • pp.391-399
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    • 2022
  • Hydrogen is one of the energy carriers and has high energy efficiency relative to mass. It is an eco-friendly fuel that makes only water (H2O) as a by-product after use. In order to use hydrogen conveniently and safely, development of production, storage and transfer technologies is required and attempts are being made to apply hydrogen as an energy source in various fields through the development of the technology. For transporting and storing hydrogen include high-pressure hydrogen gas storage, a type of storage technologies consist of cryogenic hydrogen liquid storage, hydrogen storage alloy, chemical storage by adsorbents and high-pressure hydrogen storage containers have been developed in a total of four stages. The biggest issue in charging high-pressure hydrogen gas which is a combustible gas is safety and the backfire prevention device is that prevents external flames from entering the tank and prevents explosion and is essential to use hydrogen safely. This study conducted a numerical analysis to analyze the performance of suppressing flame propagation of 2, 3 inch flame arrestor. As a result, it is determined that, where the flame arrestor is attached, the temperature would be lowered below the temperature of spontaneous combustion of hydrogen to suppress flame propagation.

Flow Visualization of Plastic type PCV Valve with Horizontal Force (수평력을 받는 Plastic type PCV 밸브 내부 유동 가시화)

  • Choi, Yoon-Hwan;Lee, Yeon-Won
    • Journal of the Korean Society of Visualization
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    • v.10 no.1
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    • pp.15-20
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    • 2012
  • PCV(Positive Crankcase Ventilation) system is designed to remove blowby gas. In this system, a PCV valve is attached in a manifold suction tube to control the flow rate of blowby gas which generates various operating conditions of an automotive engine. As this valve plays a crucial role, the demand in its design is high owing to the small size and high velocity. For this reason, a numerical investigation was carried out to understand both the spool dynamic motion and internal fluid flow characteristics. As a result, the spool dynamic characteristics(i.e. displacement, velocity, acting force), increase in direct proportion to the magnitude of the pressure difference and indicate periodic oscillating motions. Moreover, the velocity at the orifice region decreases according to the increase in differential pressure due to energy loss caused by the sudden decrease of flow area at the orifice region and the increase of flow volume in front of the spool head. Finally, the mass flow rate at the outlet decreases with the increase of spool displacement.

The necessity of Introducing the In-service Test based on Analysis of Performance Test Result of Pressure Safety Valve (안전밸브 성능점검 자료 분석을 통한 운전 중 점검방법 도입의 필요성 고찰)

  • Jang, Yu Ri;Kim, Jeong Hwan;Kim, Seong Hee;Kwak, Young Hwan
    • Journal of the Korean Institute of Gas
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    • v.21 no.6
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    • pp.15-22
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    • 2017
  • The pressure safety valve is very important device for securing the safety in the facilities which is operated by high pressure gases. The performance test should be periodically inspected by relate law because the failure of pressure safety valves might be main causes of serious accidents in the industrial fields. Shop test is mainly use for inspecting the performance test of pressure safety valves but the test method is not to be a solution for securing the safety. So, the development of alternative method is required. In this paper, there is a limit to securing the safety if the performance test is with just shop test. The limitation is checked from analysis result based on performance test results of pressure safety valves. The necessity for introducing the in-service test is reviewed to surmount the limitation. As a result, in-service test method should be developed and introduced to improve the inspection efficiency and economical loss. Also, it can be reduce the risk level.

A Study on the Prediction of Pressure ~ Time Histories by Unsteady Gas Flow through the Internal Combustion Engine Exhaust System (내연기관 배기계의 비정상 가스유동에 대한 압력-시간 파형 예측에 관한 연구)

  • M.H.Lee;J.S.Lee;B.G.Yu;K.O.Cha
    • Journal of Advanced Marine Engineering and Technology
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    • v.21 no.5
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    • pp.491-502
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    • 1997
  • This paper describes a theoretical and exprimental investigation of the pressure - time histories of some basic internal combustion engine exhaust systems. The program package is utilized the method of characteristics to solve the general equations of one - dimensional unsteady gas flow. This analysis is then combined with boundary models, based on quasi - steady flow approach, to give a complete treatment of the flow behavior in the exhaust system. Using a rotary valve exhaust simulator, experimental pressure - time histories were obtained. The predictions are com¬pared with measured results and show a high degree of correlation in amplitude and phasing.

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Design and Characteristics of cryogenic ball valve (초저온 볼 밸브 설계 및 특성)

  • Kim, Dong-Soo;Kim, Myoung-Sub
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.666-671
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    • 2007
  • To acquire the safety along with durability of mechanical machinery products, we should consider the structural mechanics such as stress, deformation and dynamic vibration characteristics and identify those important aspects in the stage of preliminary design engineering. This cryogenic ball valve is used to transfer the liquified natural gas which temperature is $-196^{\circ}C$, supplied pressure is $168kg/cm^2$. For the cryogenic ball valve, the assurance of structural integrity and operability are essential to meet not only normal, abnormal loading conditions but also functionality during a seismic event. In this thesis, analytical approach and results using finite element analysis and computational method are herein presented to evaluate the aspects of structural integrity along with operability of cryogenic ball valve. In this study, we designed the high pressure cryogenic ball valve that accomplishes zero leakage by elastic seal at normal temperature and metal seal at high temperature.

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Experimental Study of Characteristics on Double Heat Exchange Pipe Used Separation Type Air-Conditioner (분리형 에어컨용 2중 열교환 배관 특성에 관한 실험적 연구)

  • Kim, J.D.
    • Journal of Power System Engineering
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    • v.10 no.4
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    • pp.31-37
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    • 2006
  • In this study, the ability for the function of double pipe inserted liquid pipe with small diameter in the gas pipe with large diameter for the circulating of liquid of high temperature and high pressure and low temperature and low pressure at the same time is presented. And in this double pipe, liquid pipe of high temperature and pressure is used to connect condenser and expansion valve and gas pipe of low temperature is used to connect evaporator and compressor. Also, when liquid refrigerant of high temperature and gas refrigerant of low temperature is circulated by reversed flow in the double pipe. The contribution of liquid gas heat exchange pipe is studied by comparison of the effect of heat transfer by temperature difference when liquid pipe and gas pipe is installed separately.

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Real-time SCR-HP(Selective catalytic reduction - high pressure) valve temperature collection and failure prediction using ARIMA (ARIMA를 활용한 실시간 SCR-HP 밸브 온도 수집 및 고장 예측)

  • Lee, Suhwan;Hong, Hyeonji;Park, Jisoo;Yeom, Eunseop
    • Journal of the Korean Society of Visualization
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    • v.19 no.1
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    • pp.62-67
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    • 2021
  • Selective catalytic reduction(SCR) is an exhaust gas reduction device to remove nitro oxides (NOx). SCR operation of ship can be controlled through valves for minimizing economic loss from SCR. Valve in SCR-high pressure (HP) system is directly connected to engine exhaust and operates in high temperature and high pressure. Long-term thermal deformation induced by engine heat weakens the sealing of the valve, which can lead to unexpected failures during ship sailing. In order to prevent the unexpected failures due to long-term valve thermal deformation, a failure prediction system using autoregressive integrated moving average (ARIMA) was proposed. Based on the heating experiment, virtual data mimicking temperature range around the SCR-HP valve were produced. By detecting abnormal temperature rise and fall based on the short-term ARIMA prediction, an algorithm determines whether present temperature data is required for failure prediction. The signal processed by the data collection algorithm was interpolated for the failure prediction. By comparing mean average error (MAE) and root mean square error (RMSE), ARIMA model and suitable prediction instant were determined.

Acoustic and Flow-filed Analysis of Suction Muffler in Compressor (압축기용 흡입머플러의 음향 및 유동해석)

  • 주재만;이학준;오상경
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.1162-1167
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    • 2001
  • Suction valve fluttering is generated by reciprocating motions of the piston inhaling and discharging process of gas in the hermetic compressor. A reactive type suction muffler, which produces high pressure-drop because of its complicated flow path, controls the impulsive noise radiated from the flutter of suction valve. The high-pressure drop in the muffler increases the transmission loss, but reduces the EER(Energy Efficiency Ratio) of the compressor. We consider how to design the high acoustic attenuation and low pressure-drop performance to take account of the acoustic and flow performances of the suction muffler. In this study, we identified the suction noise source of compressor from the measurement of the acoustic pulsation and flutter of suction valve. We analyzed the acoustic characteristics of muffler using the finite element method, and compared the experimental and analytical characteristics of flow path of suction muffler. Theoretical predictions and experimental results are compared from the viewpoint of the acoustic performance and energy efficiency of the compressor.

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