• Title/Summary/Keyword: high temperature high pressure

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Effects of Alloying Elements on the High Pressure Wear Characteristics of Ductile Cast Iron II - Silicon and Molybdenum (구상흑연주철의 고압하 마멸특성에 미치는 합금원소의 영향 II-Si, Mo)

  • Bang, Woong-Ho;Kang, Choon-Sik;Park, Jae-Hyun;Kweon, Young-Gak
    • Journal of Korea Foundry Society
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    • v.20 no.4
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    • pp.240-246
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    • 2000
  • Surface layer properties such as composition, phase, hardness, and oxide layer condition are very important if the main failure mechanism of metals is wear. Generally, stable and dense oxide layers are known to decrease the wear rate of metals by prohibition of metallic junction occurred between bare metals. Addition of Si above 4 wt% to DCI(Ductile Cast Iron) is reported to enhance the significant oxidation resistance by forming the silicon-rich surface layer which inhibits further oxidation. And addition of up to 2 wt% Mo to high Si ductile iron produces significant increases in high temperature tensile strength, creep strength, thermal fatigue resistance and oxidation resistance. High pressure wear characteristics of unalloyed DCI(Ductile cast Iron), 4.46 wt% Si ductile iron, 4.3 wt% Si-0.52 wt% Mo ductile iron were investigated through unlubricated pin-on-disc wear test. Wear test was carried out at speed of 23m/min, under pressure of 3 MPa and 3.3 MPa. Wear surfaces of each specimen were observed by SEM to determine the wear mechanism under high pressure wear condition. Addition of Si 4.46 wt% severely deteriorated wear property of ductile iron compared to unalloyed DCI. But combined addition of Si 4.3 wt%andMo0.52wt%decreasedthefrictioncoefficient(${\mu}$)ofductileironsandremarkablydelayedthemild-severeweartransition.

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Interfacial Characteristics and Mechanical Properties of HPHT Sintered Diamond/SiC Composites (초고압 소결된 다이아몬드/실리콘 카바이드 복합재료의 계면특성 및 기계적 특성)

  • Park, Hee-Sub;Ryoo, Min-Ho;Hong, Soon-Hyung
    • Journal of Powder Materials
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    • v.16 no.6
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    • pp.416-423
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    • 2009
  • Diamond/SiC composites are appropriate candidate materials for heat conduction as well as high temperature abrasive materials because they do not form liquid phase at high temperature. Diamond/SiC composite consists of diamond particles embedded in a SiC binding matrix. SiC is a hard material with strong covalent bonds having similar structure and thermal expansion with diamond. Interfacial reaction plays an important role in diamond/SiC composites. Diamond/SiC composites were fabricated by high temperature and high pressure (HPHT) sintering with different diamond content, single diamond particle size and bi-modal diamond particle size, and also the effects of composition of diamond and silicon on microstructure, mechanical properties and thermal properties of diamond/SiC composite were investigated. The critical factors influencing the dynamics of reaction between diamond and silicon, such as graphitization process and phase composition, were characterized. Key factor to enhance mechanical and thermal properties of diamond/SiC composites is to keep strong interfacial bonding at diamond/SiC composites and homogeneous dispersion of diamond particles in SiC matrix.

Characteristics of chromium oxide thin-films for high temperature piezoresistive sensors (고온용 압저항센서용 크롬산화박막의 특성)

  • Seo, Jeong-Hwan;Noh, Sang-Soo;Lee, Eung-Ahn;Chung, Gwiy-Sang;Kim, Kwang-Ho
    • Journal of Sensor Science and Technology
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    • v.14 no.1
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    • pp.56-61
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    • 2005
  • This paper present characteristics of chromium oxide thin-film as piezoresistive sensors, which were deposited on Si substrates by DC reactive magnetron sputtering in an argon-Oxide atmosphere for high temperature applications. The chemical composition, physical and electrical properties and thermal stability ranges of the $CrO_{x}$ sensing elements have studied. $CrO_{x}$ thin films with a linear gauge factor(GF${\fallingdotseq}$15), high electrical resistivity (${\rho}$ = $340{\mu}{\Omega}cm$) and TCR<-55 ppm/$^{\circ}C$ have been obtained. These $CrO_{x}$ thin films may allow high temperature pressure sensor miniaturization to be achieved.

Removal Efficiency Study of Aromatic Hydrocarbons Using a High-Temperature Fiber Filter on a Laboratory Scale (실험실 규모에서 고온 섬유 여과재를 이용한 방향족 유기화합물 제거 특성 조사)

  • Lee, hak-Sung;Kang, Byung-Wook;Lee, Sang-Kwun;Han, Young-Wook;Han, Bum
    • Journal of Environmental Science International
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    • v.8 no.4
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    • pp.473-477
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    • 1999
  • The purpose of this study was to investigate the characteristics of removal efficiency for aromatic hydrocarbons using a high-temperature fiber filter on a laboratory scale. The main elemental compositions of a high-temperaure fiber filter are aluminium and silica, which can act as the catalysts. Benzene, toluene and o-xylene among aromatic hydrocarbons were used in this experiment. For 3cm thickness of fiber filter, these compounds were removed more than 90% at the face velocities of 3cm/sec and 5cm/sec above 45$0^{\circ}C$. For 4cm thickness of it, the removal efficiencies of these compounds were almost 90% from 40$0^{\circ}C$ at the same face velocities, suggesting that it may be due to increasing the contact time between the fiber filter and aromatic hydrocarbons. The pressure droop ranged from 22 to 48mmH2O for 3cm thickness of fiber filter. However, for 4cm thickness of it, it was about two times(41~89mm$H_2O$) higher than that for 3cm fiber thickness.

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Dynamic Behavior of SM45C at High Strain-rate and High Temperature (고온 고변형률속도에서 SM45C의 동적 거동)

  • Yang, Hyun-Mo;Min, Oak-Key
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.11
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    • pp.1093-1099
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    • 2007
  • A compressive split Hopkinson pressure bar (SHPB) technique is used to investigate the dynamic behavior of SM45C at high temperature. A radiant heater, which consists of one ellipsoidal reflector and one halogen lamp, is used to heat the specimen. Specimens are tested from $600^{\circ}C$ to $1000^{\circ}C$ at intervals of $100^{\circ}C$ at a strain-rate ranging from 1100/s to 1150/s. A critical phenomenon occurs between $700^{\circ}C$ and $750^{\circ}C$ in SM45C. This phenomenon results in the drastic drop in a flow stress. In a modified Johnson-Cook constitutive equation, a reducer function is used to take into account for the effect of the drastic drop in a flow stress. A reducer function, which is dependant on the temperature as well as the strain, is introduced and the parameters of the modified Johnson-Cook constitutive equation are determined from test results.

The Characteristics of Residual Stresses in the Welded Joint of P92 Steel for Fossil Power Plant by the X-ray Diffraction (X-ray 회절을 이용한 화력발전소용 P92 강 용접부의 잔류응력 특성)

  • Hyun, Jung-Seob;Yoo, Keun-Bong;Choi, Hyun-Sun
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.7
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    • pp.116-123
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    • 2008
  • In the fossil power plant, the reliability of the components which consist of the many welded parts depends on the quality of welding. The residual stress is occurred by the heat flux of high temperature during weld process. This decreases the mechanical properties as the strength of fatigue and fracture or causes the stress corrosion cracking and fatigue fracture. Especially, the accidents due to the residual stress occurred at the weld parts of high-temperature and high-pressure pipes and steam headers. Also, the residual stress of the welded part in the recently constructed power plants has been brought into relief as the cause of various accidents. The aim of this study is the measurement of the residual stress using the x-ray diffraction method. The merits of this are more accurate and applicable than other methods. The materials used for the study is P92 steel for the use of high temperature pipe on super critical condition. The variables of tests are the post-weld heat treatment, the surface roughness and the depth from the original surface. The test results were analyzed by the distributed characteristics of the full width at half maximum intensity (FWHM) in x-ray diffraction intensity curve and by the relation of hardness with FWHM.

Analysis and structural design of various turbine blades under variable conditions: A review

  • Saif, Mohd;Mullick, Parth;Imam, Ashhad
    • Advances in materials Research
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    • v.8 no.1
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    • pp.11-24
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    • 2019
  • This paper presents a review study for energy-efficient gas turbines (GTs) with cycles which contributes significantly towards sustainable usage. Nonetheless, these progressive engines, operative at turbine inlet temperatures as high as $1600^{\circ}C$, require the employment of highly creep resistant materials for use in hotter section components of gas turbines like combustion chamber and blades. However, the gas turbine obtain its driving power by utilizing the energy of treated gases and air which is at piercing temperature and pushing by expanding through the several rings of steady and vibratory blades. Since the turbine blades works at very high temperature and pressure, high stress concentration are observed on the blades. With the increasing demand of service, to provide adequate efficiency and power within the optimized level, turbine blades are to be made of those materials which can withstand high thermal and working load condition for longer cycle time. This paper depicts the recent developments in the field of implementing the best suited materials for the GTs, selection of proper Thermal Barrier Coating (TBC), fracture analysis and experiments on failed or used turbine blades and several other designing and operating factors which are effecting the blade life and efficiency. It is revealed that Nickel based Superalloys were promising, Cast Iron with Zirconium and Pt-Al coatings are used as best TBC material, material defects are the foremost and prominent reason for blade failure.

Analysis of impact factors affecting on the stack effect in high-rise building (고층빌딩 연돌 현상의 영향인자 분석)

  • Oh, Jin-Hwan;Song, Doo-Sam;Yoon, Sung-Min;Nam, Yujin
    • KIEAE Journal
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    • v.16 no.3
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    • pp.95-101
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    • 2016
  • Purpose: Recently, high-rise buildings are popular in korea due to high rate of land usage and cost performance in urban area. However, high-rise building causes several problems such as safety issues, cooling/heating load, stack effect, disaster prevention etc. The stack effect is one of the representative problems. Even though there are many researches on stack effect, there are few studies on design guideline considering local condition. Method: This study focuses on the change of pressure distribution according to the design factors which affects the airflow in high-rise residential buildings by simulation analysis. In this study, city, building floor, stairwell door leakage area, elevator door leakage area and changes of layout were considered ad the design factor. Result: The simulation results indicate that building height and ambient air temperature are significant design factor for stack effect.

Solid Circulation and Reaction Characteristics of Mass Produced Particle in a 0.5 MWth Chemical Looping Combustion System (0.5 MWth 급 케미컬루핑 연소시스템에서 대량생산 입자의 고체순환 특성 및 반응 특성)

  • RYU, HO-JUNG;JO, SUNG-HO;LEE, SEUNG-YONG;LEE, DOYEON;NAM, HYUNGSEOK;HWANG, BYUNG WOOK;KIM, HANA;KIM, JUNGHWAN;BAEK, JEOM-IN
    • Journal of Hydrogen and New Energy
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    • v.30 no.2
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    • pp.170-177
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    • 2019
  • Continuous solid circulation test at high temperature and high pressure conditions and batch type reduction-oxidation tests were performed to check feasibility of a 0.5 MWth chemical looping combustion system. Pressure drop profiles were maintained stable during continuous solid circulation up to 16 hours. Therefore, we could conclude that the solid circulation between an air reactor and a fuel reactor could be smooth and stable. The measured fuel conversion and $CO_2$ selectivity were high enough even at high capacity and even after cyclic tests. Therefore, we could expect high reactivity of oxygen carrier at real operation condition.

Micro-cathter System for Measurement of Intra-abdominal Pressure (복강내압 측정을 위한 초소형 카데터 시스템)

  • Seo, Ho-Young;Na, Sungdae;Kim, Myoung Nam
    • Journal of Korea Multimedia Society
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    • v.20 no.8
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    • pp.1430-1438
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    • 2017
  • Recently, interest that intra-abdominal pressure has been increased as change of pathophysiology to critical patients. The intra-abdominal pressure is measured by cystometry what can be available for non-inclusively. However, conventional methods have some problems such as low SNR, weakness of environment temperature, and unsuitable size of sensor. In this paper, a new subminiature pressure sensor module and sensing system are proposed using a sensor of semiconductor type and FPCB. The module is more stable, flexible, and smaller than the conventional catheter. The performance of the developed module is evaluated by various quantitative analysis indexes. The proposed sensor has the high sensitivity and suitable size for measurement of cystometry more than the conventional method. In order to prove efficiency between conventional and proposed method, proposed method compared for sensitivity, fixable, and size. The proposed method will be help measurement of intra-abdominal pressure of patients due to high accuracy and comfortableness.