• Title/Summary/Keyword: high strength materials

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Characteristics of Fiber Laser Lap Welding of Pure Aluminum Multi-thin Plate (순수 알루미늄 다층 박판의 Fiber 레이저 겹치기 용접 특성)

  • Yang, Yun Seok;Park, Eun Kyeong;Lee, Ka Ram;Yoo, Young Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.9
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    • pp.931-942
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    • 2013
  • In this study, we analyzed and compared the ultrasonic welding with the laser welding for the pure aluminium thin plates in a series of secondary lithium-ion batteries which are currently being produced by the ultrasonic welding; and performed the experiment for the purpose of the preceding study to replace the ultrasonic welding method with the laser welding method. As a result, the weld width of ultrasonic welding was 5mm, but that of laser welding was about 1~1.5 mm. As a result of tension test, the tensile strength was high when the pulse duration hour was short at the low peak power, while the high tensile strength was achieved when the pulse duration hour was long at the high peak power. The value of tensile strength was higher in the ultrasonic welding while the laser welding showed a maximum 45% better result as for the welding width.

Prediction of Phase Transformation of Boron Steel Sheet during Hot Press Forming using Material Properties Modeler and DEFORMTM-HT (보론 강판의 핫 프레스 포밍 공정 시 재료 물성 모델러와 DEFORMTM-HT를 활용한 상 변태 예측)

  • Kang, K.P.;Lee, K.H.;Kim, Y.S.;Ji, M.W.;Suh, Y.S.
    • Transactions of Materials Processing
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    • v.17 no.4
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    • pp.249-256
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    • 2008
  • Combined phase transformation and heat transfer was considered on the simulation of hot press forming process, using material properties modeler, $JMatPro^{(R)}$ and a finite element package, $DEFORM^{TM}$-HT. In order to obtain high temperature mechanical properties and flow curves for different phases, a material properties modeler, $JMatPro^{(R)}$ was used, avoiding expensive and extensive high temperature materials tests. The results successfully show that the strength of hot press forming parts may exhibit different strength in the same parts, depending on the contact of blank with tooling. It was also shown effectively that the strength of the parts can be controlled by designing appropriate cooling paths and coolants. This was shown in terms of different heat convection coefficient in the calculation. Overall, current combination of software was shown to be an effective tool for the tool and process design of hot forming process, although the material modeler needs to be additionally verified by an appropriate set of high temperature materials test.

Mechanically Workable High-strength Cu-Zr Composite (소성가공이 가능한 고강도 Cu-Zr 복합재료)

  • Shin, Sang-Soo;Lim, Kyung-Mook;Kim, Eok-Soo;Lee, Jae-Chul
    • Korean Journal of Metals and Materials
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    • v.50 no.4
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    • pp.293-299
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    • 2012
  • Ultrafine-grained or nanostructured alloys usually lack the strain hardening capability needed to sustain uniform tensile deformation under high stresses. To circumvent this problem, we fabricated the Cu-based composite reinforced with the 3-dimensionally interconnected $Cu_5Zr$ phase using the combined technique of rapid quenching and subsequent hot-rolling. The alloy exhibited a tensile ductility of ~2.5% together with a strength of 1.57 GPa, which exceeds the values of most commercially available Cu-Be alloys. In this study, we elucidated the structural origin of the high strength and tensile ductility of the developed alloy by examining the thermal stability of the $Cu_5Zr$ reinforcing phase and the energy (work) absorption capability of the Cu matrix.

Evaluation on Mechanical Properties of Tungsten by Sintering Additive Content (소결첨가재에 의한 텅스텐의 기계적 특성평가)

  • Lee, Sang-Pill;Lee, Jin-Kyung
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.4_2
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    • pp.621-626
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    • 2022
  • Tungsten is a high melting point metal unlike other steel materials, and it is difficult to manufacture because of its high melting temperature. In this study, pressure sintering process method was applied to manufacture the tungsten materials at low temperature. Therefore, it is necessary to densify the sintered material by using a sintering additive. Studies have been conducted on how the amount of titanium for sintering tungsten affects the mechanical properties of tungsten in this study. In order to secure the densification mechanism of tungsten powder during the sintering process, the characteristics of the sintered tungsten material according to the change of titanium content were evaluated. It was investigated the relationship between sintering parameters and mechanical properties for densification of microstructures. The sintered tungsten materials according to sintering additive content showed high sintered density (about 16.31g/cm3) and flexural strength (about 584 MPa) when the content of sintering additive was 3 wt%. However, as the content of the sintering additive increases, mechanical property of flexural strength is decreased, and the porosity is increased due to the heterogeneous sintering around titanium.

Quantitative analysis of retained austenite in Nb added Fe-based alloy

  • Kwang Kyu Ko;Jin Ho Jang;Saurabh Tiwari;Hyo Ju Bae;Hyo Kyung Sung;Jung Gi Kim;Jae Bok Seol
    • Applied Microscopy
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    • v.52
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    • pp.5.1-5.10
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    • 2022
  • The use of Pipelines for long-distance transportation of crude oil, natural gas and similar applications is increasing and has pivotal importance in recent times. High specific strength plays a crucial role in improving transport efficiency through increased pressure and improved laying efficiency through reduced diameter and weight of line pipes. TRIP-based high-strength and high-ductility alloys comprise a mixture of ferrite, bainite, and retained austenite that provide excellent mechanical properties such as dimensional stability, fatigue strength, and impact toughness. This study performs microstructure analysis using both Nital etching and LePera etching methods. At the time of Nital etching, it is difficult to distinctly observe second phase. However, using LePera etching conditions it is possible to distinctly measure the M/A phase and ferrite matrix. The fraction measurement was done using OM and SEM images which give similar results for the average volume fraction of the phases. Although it is possible to distinguish the M/A phase from the SEM image of the sample subjected to LePera etching. However, using Nital etching is nearly impossible. Nital etching is good at specific phase analysis than LePera etching when using SEM images.

Experimental Behavior of Circular Tube Members with 600MPa High-strength Steel (600MPa급 고강도 원형강관 부재의 성능 평가)

  • Lee, Eun-Taik;Cho, Jae-Young;Shim, Hyun-Ju;Kim, Jin-Ho
    • Land and Housing Review
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    • v.2 no.1
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    • pp.47-52
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    • 2011
  • Recent advances of technology in materials science have made it easy to respond to user's needs on high performance steel in civil and building structures. The high-performance and high-strength steel are required for large scale structure and high-rise building to have high-strength, high fracture toughness and better weldability etc. Therefore development of 600MPa class steel for mega structure is necessary. high strength steels, however, may have mechanical properties that are significantly different from those of the conventional steels. The application of high-strength steels to building structures should be reviewed as to whether inelastic behavior equivalent to that of conventional steels can be attained or not. This study researched the structural behavior of high strength circular tubes compression and under flexure. Three column tests and three flexural tests were carried out. The suitability of existing design formulae(KBC 2009) and the structural behavior were investigated through these columns and beams with various types.

Comparative Study on Compressive Strength of Concrete with New Sand-Cap and Neoprene Pad

  • Park, Young-Shik;Suh, Jin-Kook
    • International Journal of Concrete Structures and Materials
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    • v.2 no.1
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    • pp.15-19
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    • 2008
  • The most typical capping method for concrete structures is a sulfur-mortar compound capping, provided it satisfied the standard criterion set forth by ASTM C 617, but this conventional bonded-type method has many problems. It exhibits relatively the smaller unreliable value of the strength of high-strength concrete due to the differences of elasticity and strength between the cylinder and the cap, and manifests poor serviceability such as dangerous working tasks or a waste of the working time. To prevent these problems, unbonded-type capping methods have taken the place of the conventional methods in recent years. One of the popular methods is the use of synthetic rubber like a neoprene pad. Serious problems still remain in this method, which include the consideration of its chemical characteristics in consideration of the selection, the safekeeping and the economy of the pads. Moreover, the synthetic rubber pads cannot be used in concrete cylinder with strength greater than 80 MPa according to ASTM C 1231-00. New 'sand-capping method' presented in this study, can be applicable to the compressive strength evaluation of the high strength concrete in the range of $70{\sim}100\;MPa$. This new method has better simplicity and reliability than those of existing 'sand-box', because usual materials such as standard sand and simply-devised apparatus are used for the capping system. The statistical analysis of the test results revealed that the new sand-capping method exhibited the smallest deviation and dispersion, attesting for its much better reliability than other methods specified in ASTM C 1231/1231M.

Experimental Study of Exterior Panel Properties using Ultra High Performance Concrete (UHPC를 활용한 건축용 외장 패널 특성에 관한 실험적 연구)

  • Park, Oh-Seong;Cho, Hyeong-Kyu
    • Journal of the Korea Institute of Building Construction
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    • v.22 no.3
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    • pp.229-237
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    • 2022
  • Ultra High Performance Concrete(UHPC) is a construction material that has a low water-binder ratio (W/B), a high-performance chemical admixture(SP), mixing material and steel fiber, and performance superior to that of regular concrete in terms of liquidity and strength. In the study, UHPC was used to prepare construction external panels that can replace existing stone panels. In addition, experiments were conducted to access the effects of differences in chemical admixture input amount, the number of fillers, antifoaming agent and steel fiber. An evaluation, was conducted, such of concrete compressive strength, flexural strength, impact strength, absorption rate, and frost resistance. The results showed compressive strength up to 115.5MPa, flexural strength of 20.3MPa, and an absorption rate of 1%. In this case, impact strength and frost resistance evaluation were satisfied with outward observed.

Manufacturing and Properties of Bi-Sn Impregnated Wood Composites of Juglans nigra (북미산 흑호두나무 Bi-Sn 용융합금 복합체의 제조와 특성)

  • Kang, Seog-Goo;Park, Kye-Shin;Lee, Ho;Seo, In-Soo;Lee, Jong-Shin;Lee, Hwa-Hyoung
    • Journal of the Korea Furniture Society
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    • v.22 no.1
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    • pp.54-62
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    • 2011
  • The metalized wood composites with natural grain of imported Juglans nigra, which was impregnated with low melting alloy were manufactured and evaluated in this study. And the proper manufacturing conditions was also investigated in this study. The low melting alloy with bismuth (Bi) and tin (Sn) which are harmless to humans, was applied to this new composites. The composites showed not only no defects of discoloration, delamination, swelling, and cracking, because of high dimensional stability and low thickness swelling, but also much improved performance such as high bending strength, high hardness, abrasion resistance, high thermal conductivity as floor materials. This study also suggested the proper impregnating condition, such as 10 minutes of the preliminary vacuum time, $186^{\circ}C$ of the heating temperature and 10 minutes of the maintaining pressure time at the pressure of $30kgf/cm^2$. This metalized wood composites showed 7 times higher density than control, great increase in bending strength from $131.8N/mm^2$ to $192.3N/mm^2$, and great increase in hardness from $18.2N/mm^2$ to $90.4N/mm^2$. The composites demonstrated not only high emissivity of 91%, high shilding effectiveness of 92.59∼99.99%, high fire resistance but also great decrease in abrasion depth, water absorption and thickness swelling.

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Strength Evaluation for Adhesive Bonds of Adhesive with FRP Ship Body Structure (FRP 선체구조용 접착제의 접착강도 평가)

  • Ahn, Seok-Hwan;Choi, Han-Kyu;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.24 no.1
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    • pp.146-152
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    • 2010
  • Recently, the applied frequency of composite materials was increased from the viewpoint of lightweight, high strength and low cost when a leisure boat and a fishing boatwere built. However, studies on the mechanical properties of composite material with ship are rare. Specially, a leisure boat and fishing boat with FRP had been built by hand lay-up method. However, the vacuum infusion method is rising recently for ship building. The manufactured these FRP plates were combined by using the adhesive. Therefore, in this study Cleavage peel strength, Shear strength and fatigue limit of adhesive bonds by tensileloading were estimated. From test results, the strengths of FRP specimens made by the vacuum infusion method are higher than that of the hand lay-up method.