• Transactions of Materials Processing
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• v.25 no.5
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• pp.295-300
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• 2016

Recently, Ultra High Strength Steel (UHSS) sheet metal has been widely used to improve lightweight structures in the automobile industry. Because UHSS sheets have high strength but low elongation, it is difficult to control winkle and thinning for complex shaped products. The draw beads on die surface were introduced in this study to reduce wrinkle and thinning. The positions and strength values of draw beads were selected as design variables and optimized using finite element analysis. The beads positions and strength of a mold for B-pillar part were designed with the proposed optimization method. The accuracy of die design from optimization was verified by comparing with the results from 3-D scanned geometry.

• Journal of the Korea Concrete Institute
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• v.27 no.2
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• pp.177-184
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• 2015

In order to use the high-volume slag cement as a construction materials, a proper activator which can improve the latent hydraulic reactivity is required. The dissolved aluminum silicon ions from ground granulated blast furnace slag (GGBFS) react with sulfate ions to form ettringite. The proper formation of ettringite can increase the early-age strength of high-volume GGBFS (80%) cement. The aim of this study is to investigate the hydration properties with sulfate activators (sodium sulfate, anhydrite). In this paper, the effects of $Na_2SO_4$ and $CaSO_4$ on setting, compressive strength, hydration, micro-structure were investigated in high-volume GGBFS cement and compared with those of without activator. Test results indicate that equivalent $SO_3$ content of 3~5% improve the early-age hydration properties such as compressive strength, heat evolution rate, micro-pore structure in high-volume GGBFS cement.

• Korean Journal of Materials Research
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• v.28 no.8
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• pp.452-458
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• 2018

This research is conducted to create a functional hydrogel ophthalmic lens containing nanoparticles. Carbon nanoparticles and PEGMEMA are used as additives for the basic combination of HEMA, MA, and MMA, and the materials are copolymerized with EGDMA as the cross-linking agent and AIBN as the thermal initiator. The hydrogel lens is produced using a cast-mold method, and the materials are thermally polymerized at $100^{\circ}C$ for an hour. The polymerized lens sample is hydrated in a 0.9 % saline solution for 24 hours before the optical and physical characteristics of the lens are measured. The refractive index, water content, contact angle, light transmittance, and tensile strength are measured to evaluate the physical and optical characteristics of the hydrogel lens. The refractive index, water content, contact angle, UV-B light transmittance, UV-A light transmittance, visible light transmittance, tensile strength and breaking strength of the hydrogel lens polymer are 1.4019~1.4281, 43.05~51.18 %, $31.95{\sim}68.61^{\circ}$, 21.69~58.11 %, 35.59~84.26 %, 45.85~88.06 %, 0.1075~0.1649 kgf and 0.1520~0.2250 kgf, respectively. The results demonstrate an increase in refractive index, tensile strength and breaking strength and a decrease in contact angle and light transmittance. Furthermore, the visible light transmissibility is significantly increased at PEG 10 %. It is clear that this material can be used for high-performance ophthalmic lenses with wettability, ultraviolet ray blocking effect, and tensile strength.

• Transactions of Materials Processing
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• v.33 no.2
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• pp.103-111
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• 2024

With the increasing global interest in carbon neutrality, the automotive industry is also transitioning to the production of eco-friendly cars, specifically electric vehicles. In order to achieve comparable driving distances to internal combustion engine vehicles, the application of high-capacity battery packs has led to an increase in vehicle weight. To achieve light-weighting and durability requirements of automotive components simultaneously, there is a demand for research on the application of Ultra-High Strength Steel (UHSS). However, when manufacturing chassis components using UHSS, there are challenges related to fracture defects due to lower elongation compared to regular steel sheets, as well as spring-back issues caused by high tensile strength. In this study, a simulated specimen that is not affected by the property changes of four materials was designed to improve formability of the rear cross member, which is the most challenging automotive chassis component. The influence and correlation of material-specific variables were analyzed through finite element analysis (FEA) for each material with tensile strength of 440, 590, 780, and 980 MPa grades, resulting in the development of a predictive equation. To validate the equation, the simulated specimens of 980 MPa grade were produced from the test molds. Then the reliability of the FEA and predictive equation was verified with measured specimen data using a 3D scanner. The results of this study can be proposed to improve the formability of UHSS chassis components in future researches.

• Journal of the Korean Recycled Construction Resources Institute
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• v.3 no.3
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• pp.261-267
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• 2015

To develop high-strength high-volume ground granulated blast-furnace slag (GGBFS) concrete, this study investigated the characteristics of strength development and durability of concrete with the water-to-binder ratio of 23% and the GGBFS replacement ratio of up to 65%. The results show that the compressive strength of GGBFS blended concrete is lower than that of ordinary Portland cement (OPC) concrete up to 3-day age, but the becomes higher after 7-day age. Together with strength increase, the pore structure becomes tighter, and thus the resistance to chloride ion penetration increases. Therefore, the GGBFS blended concrete has high resistance to freezing and thawing without additional air-entraining, and high resistance to carbonation despite low amount of calcium hydroxide ($Ca(OH)_2$). On the other hand, if silica fume (SF) is blended with GGBFS, the strength becomes lower than that of the concrete blended with GGBFS only, and the resistance to chloride ion penetration deceases. Therefore, it needs further studies on the reaction of SF in high-strength high-volume GGBFS concrete.

• Proceedings of the KIEE Conference
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• 1994.07b
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• pp.1360-1363
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• 1994

Epoxy resin insulator have good electrical properties (high electric strength, high resistivity, low dielectric loss) in addition to high mechanical strength, small dimensions and design versatility. Polymer insulator, however, are subjected to aging processes, caused by the surrounding atmosphere, which may lead to degradation of their properties. This paper describes the results of a important study on the artificial pollution test, Weather-Ometer properties and rotating wheel dip test of high voltage different aging insulators which are the most important factors for outdoor uses. Also, the objects of this paper are to (a)result of insulator under dry(wet) flashover voltage, (b)artificial pollution test of salt spay, (c)Accelerated aging test of Weather-Ometer, (d) wet and dry flashover voltage under rotating wheel dip test.

• Proceedings of the KSME Conference
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• 2001.11a
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• pp.137-142
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• 2001

In structural applications, brittle materials such as soda-lime glasses and ceramics are often subjected to multiaxial stress. Brittle materials with crack or damaged by foreign object impacts are abruptly fractured from cracks, because of their properities of very high strength and low fracture toughness. But in most cases, the residual strength has been derived from tests under uniaxial stress such as a 4-point bend test. The strengths under multiaxial stresses might be different from the strength. In comparable tests, the residual strength under biaxial stress state by the ball-on-ring test was greater than that under the uniaxial one by the 4-point bend test. In the case that crack having 90deg. to loading direction, the ratio of biaxial to uniaxial flexure strength was 1.12. At a different crack angle to loading direction when it was evaluated by the 4-point bend test, the residual strength was different and the ratio of 45deg. to 90deg. was 1.16.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2004.07a
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• pp.429-432
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• 2004

The demand for electric power keeps growing, and tends to be more effective. Polymer insulators have been manufactured for almost twenty years and the excellent insulation performance of polymer insulators is attractive. Polymeric materials are now widely used as a replacement for inorganic materials such as porcelain or glass for the outdoor insulation of high voltage insulation. GFRP has been used widely as a core materials for polymer insulators. This paper reports the mechanical properties of GFRP for insulators. The bending strength was simulated and evaluated according to the winding angle. The fiber orientation in GFRP has a great effect on the strength of GFRP because the strength of GFRP mainly depends on the strength of fiber. Results of simulated and evaluated strength of GFRP were compared each other. The simulated strength of GFRP rod was different from the evaluated strength. It was caused that the shear stress had a great effect on the strength of GFRP although the stress of parallel direction of GFRP was much higher.

• Korean Journal of Materials Research
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• v.15 no.1
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• pp.19-24
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• 2005

For the good combination of high-temperature strength, toughness and creep property, $9-12\%$ chromium steels are often used for gas turbine compressors, steam turbine rotors, blade and casing. In this study, the correlation of microstructural evolution and mechanical properties was investigated fur the specimens heat-treated at 600, 650 and $700^{\circ}C$ for 1000, 3000 and 5000 hrs. The microstructure of as-received specimen was tempered martensite with a high dislocation density, small sub-grains and fine secondary phase such as $M_23C_6$. Aging for long-time at high temperature caused the growth of martensite lath and the decrease of dislocation density resulting in the decrease in strength. However, the evolution of secondary phases had influence on hardness, yield strength and impact property. In the group A specimen aged at $600^{\circ}C\;and\;650^{\circ}C$, Laves phase was observed. The Laves phase caused the increase of the hardness and the decrease of the impact property. In addition, the abrupt growth of secondary phases caused decrease of the impact property in both A and B group specimens.

• Journal of the Society of Naval Architects of Korea
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• v.58 no.5
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• pp.322-329
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• 2021

Naval ships are designed to have a variety of active and passive systems to defend against enemy threats. One of the passive defense systems is to protect crew members and core equipment against the threat by using the outer plate of the equipment. This study was intended to deal with design methods against small arms ammunition and fragments. The Korea Institute of Machinery and Materials has measured the ballistic limit velocity of two types of high-tensile plate materials (AH36 and EH36) widely used in ships and offshore structures through tests in cooperation with various related organizations, and the result data is continuously accumulated. Based on the accumulated test results and data, such as mil test certificates of plate materials, it is intended to estimate the protection limit speed of high-tensile plates and to develop a simple calculating formula that can be used in the early design stage.