• Title/Summary/Keyword: high strength materials

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Characterion of Calcium Phosphate Films Grown on Surgicl Ti-6AI-4V By Ion Beam Assisted Deposition

  • Lee, I-S.;Song, J-S.;Choi, J-M;Kim, H-E.
    • Journal of the Korean Vacuum Society
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    • v.7 no.s1
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    • pp.30-36
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    • 1998
  • The plasma-spray technique is currently the most frequently used method to produce calcium phosphate coatings. Hydroxyapatite(HAp), one form of calcium phosphate, is preferred by its ability to form a direct bond with living bone, resulting in improvements of implant fixation and faster bone healing. Recently, concerns have been raised regarding the viable use and long-term stability of plasma-spray HAp coatings due to its nature of comparatively thick, porous, and poor bonding strength to metal implants. Thin layers (maximum of few microns) of calcium phosphate were formed by an e-beam evaporation with and without ion bombardments. The Ca/P ration of film was controlled by either using the evaporants having the different ration of Ca/P with addition of CaO, or adjusting the ion beam assist current. The Ca/P ration had great effects on the structure formation after heat treatment and the dissolution bahavior. The calcium phosphate films produced by IBAD exhibited high adhesion strength.

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A Statistical Study on the Fatigue Behaviors of Nitro-Carburized SCM415 (침탄질화 처리된 SCM415재의 피로거동에 대한 통계적 연구)

  • Song, Sam-Hong;Lee, Sang-Hoon;Lim, Se-Hyuck
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.5
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    • pp.128-133
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    • 1997
  • Due to their high strength and good wear resistance, nitro-carburizing materials have been used for many machine components. However, the nitro-carburizing materials are found to have one disadvantage ; that is, their strength and fatigue life show larger scatter than those of non-heated metals. In this paper, therfore, the statistical chracteristics of non-heated and nitro-carburized specimens for SCM415 are investi- gated under two different of stress levels 1.15 .sigma. /sub .omega. / .leq. / .sigma. / sub .alpha. / .leq. / 1.25 .sigma. /sub .omega. /. Seven specimens at each stress level are tested by using rotating bending fatigue tester. The relation between a crack length and fatigue cycles can be arranged for Weibull distribution, and S-N curve using 95% reliability function is obtalined for nitro-carburized specimen.

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Design of Stamping Die for Inner Reinforcement Panel of Automotive (자동차 내부 보강판 성형 금형 설계)

  • Ahn, Dong-Gyu;Song, Dong-Han;Noh, Gyung-Bo;Han, Gil-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.2
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    • pp.60-68
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    • 2009
  • The objective of this paper is to design stamping die of inner reinforcement panel with DL 950 advanced high strength steel as stamping materials through numerical analyses and experiments. The stamping process was designed as bending dominant process consisting of 1 step of notching and 4 steps of bending processes. In order to obtain a proper design of the stamping die, various three-dimensional elasto-plastic finite element analyses were performed using a commercial code AUTOFORM V4.2. Design parameter of stamping die was chosen as the corner radius of the stamping die for each step. From the results of the FE analysis, feasible corner radii of the stamping die, which can minimize the deviation of corner angle of the stamped part from design data, and forming load for each part were estimated. Stamping experiments were carried out using the manufactured stamping die according to the proposed die design. The results of experiments were shown that the stamping die can successfully manufacture the inner reinforcement panel with DL 950 advanced high strength steel as base stamping material.

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Flexural Performance of Enhanced Spun High Strength RC Piles (원심성형 고성능 철근콘크리트 말뚝의 휨 성능 연구)

  • Hwang, Hoonhee;Bae, Jaehyun;Joo, Sanghoon;Kwon, Euisung
    • Journal of the Korean Society of Safety
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    • v.33 no.3
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    • pp.52-57
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    • 2018
  • The pile construction method is changing from the pile driving operation to the injected precast pile method. It is to prevent environmental damage and to minimize complaints caused by noise. Therefore, economic alternatives optimized for the injected precast pile method are required. In this study, the enhanced spun reinforced concrete piles manufactured by high strength materials were proposed. Experimental tests were conducted to evaluate their structural safety and nonlinear finite element analysis was performed to improve the reliability of experimental results. The experimental results and the analytical results were in good agreement with each other and the proposed enhanced spun reinforced concrete pile has better performance than that required by the design. However, the performance of the joint using the existing method used in the PHC pile was considered to be insufficient.

Change in Springback Tendency during Forming of a Hat-type Product with High Strength Steel Using a Digital Servo Press (디지털 서보 프레스를 이용한 고강도강 성형제품의 스프링백 경향 변화)

  • Kang, K.H.;Kim, S.H.;Ro, H.C.
    • Transactions of Materials Processing
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    • v.25 no.1
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    • pp.21-28
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    • 2016
  • In the current study, reduction of springback is quantified and the reasons for the reduction are investigated. The testing involved a digital servo motion applied to a U-draw bending to produce a hat-type product from high strength steels such as DP780 and DP980. The change in springback is compared between the constant speed motion and three kinds of servocontrolled motions during forming experiments. In order to predict the springback for the servo-controlled tool motion, a finite element method was utilized for the springback analysis considering a kinematic hardening model for the steel. The comparison of springback between the analysis and the experiments shows that they have similar tendencies. Also, the analysis results indicate that the springback reduction is greatly influenced by a decrease in the friction coefficient, which originates from the contact and detach phenomena between the tooling and the blank during the up-and-down motion of the upper die following the servo-controlled motion.

Analysis of the UHP-SFRCC(Ultra High Performance Steel Fiber Reinforced Cementitious Composites) I section Prestressed beam. (초고강도 섬유보강 시멘트 복합체 I형 프리스트레스트 보의 거동 해석)

  • Han Sang Mook;Kim Sung Wook;Kang Su Tae;Kang Jun Hyung
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.57-60
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    • 2005
  • The objective of this paper is to investigate and analyze the behaviour of prestressed I section structural members constructed with ultra high perfomance steel fiber reinforced cementitious concrete (SFR-UHPC). This material is known as reactive powder concrete (RPC) mixed with domestic materials and its compressive strength is over 150MP. The parameters of test specimens were span to depth ratio, prestressing force, prestressing wire placement and web width. Most influential parameter to determine the failure mode between shear and flexural action was proved to be shear span ratio. The characteristics of ultra high-strength concrete is basically brittle, but due to the steel fiber reinforcement behaviour of this structure member became ductile after the peak load. As a result of the test, the stress block of compressive zone should be redefined. The proposed analytical calculation of internal force capacity based by plastic analysis gave a good prediction for the shear and flexural strength of specimens. The numerical verification of the finite element model which constitutive law developed for Mode I fracture of fiber reinforced concrete correctly captured the overall behaviour of the specimens tested.

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Micro and Nano Engineered High Volume Ultrafine Fly Ash Cement Composite with and without Additives

  • Roychand, R.;De Silva, S.;Law, D.;Setunge, S.
    • International Journal of Concrete Structures and Materials
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    • v.10 no.1
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    • pp.113-124
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    • 2016
  • This paper presents the effect of silica fume and nano silica, used individually and in combination with the set accelerator and/or hydrated lime, on the properties of class F high volume ultra fine fly ash (HV-UFFA) cement composites, replacing 80 % of cement (OPC). Compressive strength test along with thermogravimetric analysis, X-ray diffraction and scanning electron microscopy were undertaken to study the effect of various elements on the physico-chemical behaviour of the blended composites. The results show that silica fume when used in combination with the set accelerator and hydrated lime in HV-UFFA cement mortar, improves its 7 and 28 day strength by 273 and 413 %, respectively, compared to the binary blended cement fly ash mortar. On the contrary, when nano silica is used in combination with set accelerator and hydrated lime in HV-UFFA cement mortar, the disjoining pressure in conjunction with the self-desiccation effect induces high early age micro cracking, resulting in hindering the development of compressive strength. However, when nano silica is used without the additives, it improves the 7 and 28 day strengths of HV-UFFA cement mortar by 918 and 567 %, respectively and the compressive strengths are comparable to that of OPC.

A Study on Degradation Characteristic of High Strength Fire Resistance Steel for Frame Structure by Acoustic Emission (음향방출법에 의한 고강도 구조요 내화강의 열화특성에 관한 연구)

  • 김현수;남기우;강창룡
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.04a
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    • pp.51-56
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    • 2000
  • Demand for new nondestructive evaluations is growing to detect tensile crack growth behavior to predict long term performance of materials and structure in aggressive environments, especially when they are in non-visible area. Acoustic emission technique is well suited to these problems and has drawn a keen interests because of its dynamic detection ability, extreme sensitivity and location of growing defects. In this study, we analysed acoustic emission signals obtained in tensile test of high strength fire resistance steel for frame structure with time frequency analysis methods. The results obtained are summaries as follows ; In the T and TN specimen consisting of ferrite and pearlite grains, most of acoustic emission events were produced near yield point, mainly due to the dislocation activities during the deformation. However, B specimen under $600^{\circ}C$ - 10min had a two peak which was attribute to the presence of martensite phase. The first peak is before yield point the second is after yield point. The sources of second acoustic emission peak were the debonding of martensite-martensite interface and the micro-cracking of brittle martensite phase. In $600^{\circ}C$-30min to $700^{\circ}C$-60min specimens, many signals were observed from area before yield point and counts were decreased after yield point.

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Dynamic Deformation Behavior of Metal Matrix Composites Under Impact Loading (충격하중을 받는 금속복합재료의 동적변형거동에 관한 연구)

  • Kim, Moon-Saeng;Lee, Hyeon-Chul
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.7 s.94
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    • pp.1772-1782
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    • 1993
  • The characteristics of metal matrix composite under dynamic tension at high strain rates up to the order of $10^3/sec$ is studied by using newly developed apparatus. The composite material processed in this research is aluminum-alumina metal matrix composites, arid fabricated by compocasting with the fiber volume fraction from 5 to 20%. The whisker and matrix material used in this paper were ${\delta}-Al_2O_3$ and Al-6061, respectively. The mechanical tests performed in this research are low and high strain rate tensile test. At low strain-rate tensile test, the modulus of elasticity and the ultimate tensile strength of the composites were improved about 77 pct. and 55 pct., respectively comparing with the unreinforced materials. At strain-rate from $10^{-3}\;to\;10^3/s$, the effect of strain-rate on the modulus, ultimate strength, flow stress is determined. Also the effect of strain rate on the modulus, ultimate tensile strength, flow stress and elongation to failures were investigated.

A minimum ductility design method for non-rectangular high-strength concrete beams

  • Au, F.T.K.;Kwan, A.K.H.
    • Computers and Concrete
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    • v.1 no.2
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    • pp.115-130
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    • 2004
  • The flexural ductility of solid rectangular reinforced concrete beams has been studied quite extensively. However, many reinforced concrete beams are neither solid nor rectangular; examples include T-, ${\Gamma}$-, ${\Pi}$- and box-shaped beams. There have been few studies on the flexural ductility of non-rectangular reinforced concrete beams and as a result little is known about the possible effect of sectional shape on flexural ductility. Herein, the effect of sectional shape on the post-peak flexural behaviour of reinforced normal and high-strength concrete beams has been studied using a newly developed analysis method that employs the actual stress-strain curves of the constitutive materials and takes into account the stress-path dependence of the stress-strain curve of the steel reinforcement. It was revealed that the sectional shape could have significant effect on the flexural ductility of a concrete beam and that the flexural ductility of a T-, ${\Gamma}$-, ${\Pi}$- or box-shaped beam is generally lower than that of a solid rectangular beam with the same overall dimensions and the same amount of reinforcement provided. Based on the numerical results obtained, a simple method of ensuring the provision of a certain minimum level of flexural ductility to non-rectangular concrete beams has been developed.