• Title/Summary/Keyword: high speed welding

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Friction welding of multi-shape ABS based components with Nano Zno and Nano Sio2 as welding reinforcement

  • Afzali, Mohammad;Rostamiyan, Yasser
    • Coupled systems mechanics
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    • v.11 no.3
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    • pp.267-284
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    • 2022
  • Due to the high usage of ABS in industries, such as aerospace, auto, recreational devices, boat, submarines, etc., the purpose of this project was to find a way to weld this material, which gives advantages, such as affordable, high speed, and good connection quality. In this experimental project, the friction welding method was applied with parameters such as numerical control (NC) machine with two different speeds and three cross-sections, including a flat surface, cone, and step. After the end of the welding process, samples were then applied for both tensile and bending tests of materials, and the results showed that, with increasing the machining velocity Considering of samples, the friction of the surface increased and then caused to increase in the surface temperature. Considering mentioned contents, the melting temperature of composite materials increased. This can give a chance to have a better combination of Nanomaterial to base melted materials. Thus, the result showed that, with increasing the weight percentage (wt %) of Nanomaterials contents, and machining velocity, the mechanical behavior of welded area for all three types of samples were just increased. This enhancement is due to the better melting process on the welded area of different Nano contents; also, the results showed that the shape of the welding area could play a significant role, and by changing the shape, the results also changed drastically.A better shape for the welding process was dedicated to the step surface.

Effects of Hybria Welding Parameters on the Toughness of Weld Metal in Ship Structural Steel (조선용강재의 레이저-아크 하이브리드 용접금속부 충격인성에 미치는 용접변수의 영향)

  • Hong, Seung-Gab;Lee, Jong-Bong
    • Journal of Welding and Joining
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    • v.24 no.6
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    • pp.33-38
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    • 2006
  • Since the 1990's, European shipbuilding industries introduced hybrid welding process in order to decrease thermal distortion of welded joints in passenger shipbuilding. In this study, we investigated effects of hybrid welding parameters on the toughness of weld metal using DH36 steel in order to obtain more sound welds in passenger shipbuilding. Type of leading process, joint gap distance and chemical composition of consumables were considerably correlated with the toughness of weld metal. Especially, the toughness was considerably increased with high-Ti containing consumables. In addition, hybrid welding speed increased by using plasma cut edges, the oxides layer of which increased absorption efficiency of laser beam.

A study on welding structure and thermal behavior in friction welding of austenitic stainless steel (오스테나이트계 스테인레스강의 마찰압접시 압접조직과 열적거동에 관한 연구)

  • 강춘식;정태용
    • Journal of Welding and Joining
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    • v.8 no.1
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    • pp.43-53
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    • 1990
  • The transient temperature distribution in the continuous friction welding 304 stainless steel bars is investigated by experimental and analytical methods. It is calculated by F.D.M. (finite difference method). The heating pressure, the rotational speed and friction coefficient obtained from experiment are used to determine the heat input at the contacting surface. Thermal properties of the workpiece are the function of temperature. The calculated temperature is well coincided with the measured value. The grain size at weld interface is extremely small due to the severe plastic deformation at high temperature, and result of this refined zone reveals higher hardness value. Because the HAZ is very narror about 2-3 mm, welding defects do not occure.

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The 3-layer laser welding method of zinc coated steel for car body (자동차 차체용 아연도금강판의 3겹 레이저용접 방법)

  • Lee, Hui-Beom;Jang, In-Seong;Jeong, Dae-Hyeon;O, Gwang-Min;Sim, Min-Seon
    • Proceedings of the Korean Society of Laser Processing Conference
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    • 2006.06a
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    • pp.35-40
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    • 2006
  • Laser welding is high power density welding method which is higher speed and productivity, lower thermal deformation, without material restrictions for car body welding. But, in case of zinc coated sheet metal welding, the gap is needed $0.1{\sim}0.2mm$ to avoid weld bead blowup. This paper describe that it used dimple and pressure roller tool to improve laser welding quality for 3-layer zinc coated sheet metal.

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Welding Current Waveform Control of Power Source for Pulse MAG (Pulse MAG 용접용 전원의 출력파형 제어)

  • Koo, Heun-Hoi;Byun, Young-Bok;Cho, Sang-Myung;Lee, Hyun-Woo;Sim, Woo-Young
    • Proceedings of the KIEE Conference
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    • 1998.07f
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    • pp.2118-2120
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    • 1998
  • Recently the automatization and the robotization of the arc welding industry is promoted and also the improvement of the welding quality and the work efficiency is required strongly. In this paper, special welding current waveform control algorithm is developed for less spatter and improvement of welding performance in the high speed and low arc voltage range. And the output control and the short circuit waveform control to the varition of the welding is studied by appling the algorithm to the power source for pulse arc welding.

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A Study on the CO $_2$Laser Beam Welding of Thin Steel Sheets and Tailor Welded Blank (박판 $CO_2$레이져 빔 용접과 소재접합일체성형에 관한 연구)

  • 이희석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.159-164
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    • 1996
  • For the purpose of establishing laser welding condition(laser power, welding speed and beam focus) and of evaluating tailor welded blank for three kinds of thin steel sheets of SPCC, SK5M and SUS304 using in the thin plate structure such as automobile, train and so on. Their $CO_2$ laser weldability were primarily tested under various welding condition. SPCC and SUS304 thin sheets showed good weldability under some welding condition. But, high carbon steel sheet SK5M needs heat treatment after welding to obtain higher tensile strength and ductility of the welded joint. And next, laser welding condition. Butt-welded specimens were not nearly broken at weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor welded blank were SPCC+SPCC=22~25mm, SUS304+SUS304=25~43mm and SK5M+SK5M=13~17mm.

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Analysis of Relationship between the Irregularities of Rail Weld Surface and Track Irregularities (레일용접부 요철과 궤도틀림 상관관계 분석)

  • Woo, Byoung-Koo;Kim, Yong-Hyok;Yun, Un-San;Kim, Kwan-Hyung;Lee, Sung-Uk
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.539-545
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    • 2009
  • KTX trains which began passenger service between Seoul and Busan in April 2004 have gained very high evaluation for their safe operation. Track is one of the most important means to keep KTX safety, it has not been a fail of safe structure. The track failure during operation may lead to a severe accident. So, it is to be verified the confidence of track maintenance management on the high speed line. This paper would like to find a track deformation trend through a comparative analysis on actual measurement data at these times. It discusses the effect of cyclic dynamic load at welding part. KTX dynamic impact load was measured in accordance with a rail surface irregularity and analyzed some track irregularities according to the condition of rail profile at welding part in the Gyeongbu high speed line.

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