• 한국소음진동공학회논문집
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• 제19권3호
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• pp.261-267
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• 2009

The spindle with a built-in motor can be used to simplify the structure of machine tool system, while the rotor has unbalance mass inevitably. Therefore, it is important to recognize the effect of unbalance mass. This paper presents analysis of dynamic behavior of a high speed spindle with a built-in motor. The spindle is supported by the angular contact ball bearings and the rotor is fixed at the middle of spindle. The spindle used in CNC automatic lathe has been investigated using combined methodologies of finite elements and transfer matrices. The Houbolt method is used for the integration of the system equations and the dynamic behavior of spindle is obtained considering unbalance mass of rotor. Results show that increasing rotational speed of spindle magnifies the whirl responses of spindle seriously. Also the whirl responses of spindle are affected by the other factors such as unbalance mass and bearing stiffness.

• 한국융합학회논문지
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• 제9권5호
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• pp.145-150
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• 2018

공작기계의 주축은 황삭 가공에서 부터 정삭가공에 이르는 다양한 작업들이 가능해야 하고, 정속운동 또는 회전 위치결정의 기능을 수행해야 되므로 주축설계에 고려해야 할 변수들이 많다. 주축이동식자동선반은 고정식자동선반에 비해 샤프트가 가늘고 긴 핀 들을 작업할 때 좋은 선반이다. 고정식 자동선반에 비해 외경가공의 밀도가 매우 높다. 주축 이송형 선반은 주로 소형 제품을 정밀가공 할 경우에 사용되므로 가공 정밀도가 높아야 한다. 최대 외경 가공 한계 치수는 Ø32, 내경가공 한계 치수는 Ø6까지 가공이 가능하게 제작되어야 한다. 본 연구에서는 주축이동식 자동선반에 사용되는 SCM440 소재의 정 동적특성을 이동식 선반에 적용하여 분석하였다. 주축의 정,동적 특성에 영향을 미치는 인자들을 고려하여 고속화 및 고정밀도를 갖는 최적설계기술이 확보하기 위하여 수치해석을 이용하여 분석하였다.

• 한국지반신소재학회논문집
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• 제10권3호
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• pp.33-41
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• 2011

본 논문에서는 국내 건설현장 29개 지점에서 국내 철도노반 다짐품질관리 방법인 반복평판재하시험과 LFWD(Light Falling Weight Deflection)에서 구한 변형률계수(Ev2)와 변형계수($E_{LFWD}$)에 대하여 응력보정을 통해 자갈재료와 사질토에 대하여 상관성을 비교하였다. 실험결과 대부분 다짐품질관리 기준을 만족하고 있으며, 입상재료의 경우 관리기준치에 약 3배이상 값을 나타내었다. 두 시험방법에 따른 상관성은 토사의 경우에는 서로 상관성이 높은 것으로 나타났지만, 강성이 상대적으로 큰 입상재료의 경우 두 시험간의 상관성이 적은 것으로 나타났다. 또한, 시험방법 별로 탄성계수를 구하여 응력상태를 보정한 후 회귀 분석한 결과 응력 보정하지 않는 조건보다 상관성이 더 높게 나타났다.

• 한국공작기계학회논문집
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• 제11권3호
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• pp.51-56
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• 2002

In order to achieve high precision machine tools, Performance enhancement of feed drive systems is required. One of the important technical issues is how to decrease thermal expansion of ball screw in proportion to the increase of machining speed. When measuring force of stretch of ball screw, since not only actual expansion and the value of bending have to be considered, it is impossible to define the exact value of expansion. In addition, support bearings of ball screw gain considerable force in axial direction. It also generates thermal expansion on the ball screw, and deteriorates the performances of the hearings. In conclusion, it is impossible to give the pretension enough to absorb all the elongation due to thermal expansion generated during machine is running. If given bed column and saddle are all bent to chance machine accuracy, and the support bearings of ball screw is damaged.

• Progress in Superconductivity
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• 제6권1호
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• pp.1-6
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• 2004

Melt-textured YBCO in high quantity and good quality is prepared in a batch process. A mean trapped field >1. IT at 77K is achieved in batch processed material. Studying the microstructure is a necessary tool to understand the growth mechanisms and thus to opimise the material. From the growth induced structures in the material the anisotropy in growth speed is 1.37. From batch processed material function elements for different cryomagnetic applications are constructed. Motors with an output power > 200 kW at 77 K and bearings that can lift more than 200 kg were equipped with melt-textured YBCO.

• Tribology and Lubricants
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• 제18권5호
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• pp.351-356
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• 2002

The surfaces of machine components in sliding contact such as bearing, gears and pistons etc. frequently operate under the condition of mixed lubrication due to high load, high speed and slip. These machine components often undergo the inception of scuffing in practical application. The scuffing failure is a critical problem in modern machine components, especially for the requirement of high efficiency and small size. However, it is difficult to find a universal mechanism to explain all scuffing phenomena because there are so many factors affecting the onset of scuffing. In this study, scuffing experiments are conducted using Acoustic Emission(AE) measurement by an indirect sensing approach to detect scuffing failure. Acoustic Emission(AE) signal has been widely utilized to monitor the interaction at the friction interface. Using AE signals we can get an indication about the state of the friction processes, about the quality of solid and liquid layers on the contacting surfaces in real time. The FFT(Fast Fourier Transform) analyses of the AE signal are sued to understand the interfacial interaction and the relationship between the AE signal and the state of contact is presented.

• 소성∙가공
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• 제15권2호
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• pp.112-117
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• 2006

Sliding wear mechanism of a high nitrogen austenitic 18Cr-18Mn-2Mo-0.9N steel has been investigated. Dry sliding wear tests of the steel were carried out at various loads of IN-10N under a constant sliding speed condition of 0.15m/s against AISI 52100 bearing steel balls. Solution ($1050^{\circ}C$) and isothermal aging ($900^{\circ}C$) heat treatments were performed on the steel and the effect of the heat treatments on the wear was investigated. Wear rates of the solution-treated steel specimen remained low until 5N load, and then increased abruptly at loads above 5N. The rates of isothermally aged specimens were low and increased gradually with the applied load. Worn surfaces, their cross sections, and wear debris of the steel specimens were examined with a scanning electron microscopy. Phases of the heat-treated specimen and the wear debris were identified using XRD. The transformed phase underneath a sliding track was investigated and analyzed using a TEM. Effects of the phase transformation during the wear and $Cr_{2}N$ precipitates formed during the isothermal aging on the wear of the austenitic steel were discussed.

• 정보저장시스템학회논문집
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• 제2권3호
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• pp.201-207
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• 2006

Information storage devices have been studied to increase the storage capacity and the data transfer rate as well as to decrease the access time and their physical sizes. Optical information storage devices have been achieved high-capacity by reducing optical spot size remarkably due to the development of Blue-ray technology. Optical information storage devices usually use 1.2mm-thick polycarbonate(PC) media to get high enough stiffness. However, it would be better if we can decrease the thickness of a disk for achieving thinner device while keeping the capacity as large as possible. Decreasing the thickness of the storage media makes it difficult to read and write data because it increases the transverse vibration of the rotating disk due to the interaction with surrounding air and the vibration characteristics of thin flexible disk itself, Therefore, a special design based on the fluid mechanics is required to suppress the transverse vibration of the disk in non-contact manner so that the optical pickup can read/write data successfully. In this study, a curved wall is proposed as a stabilizer to suppress the transverse vibration of a $95{\mu}m$-thick PC disk. The characteristics of disk vibration due to a curved wall have been studied through numerical and experimental analysis from the fluid mechanics point of view. The proposed shapes are possible candidates as stabilizers to suppress the transverse vibration of a flexible disk which rotates at high speed.

• 한국정보전자통신기술학회논문지
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• 제12권4호
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• pp.349-358
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• 2019

본 논문에서는 회전체의 특징 파라미터들을 추출하기 위한 센서의 신호들을 수집하는 방법을 연구하고자 한다. 이를 위해, 모형 시험을 수행하기 위한 진동 테스트 리그를 개발하여 정상적으로 운전하에서의 신호특성을 분석하였다. 다른 진동 요소들로부터 주기적인 충격에 의해 발생되는 진동 성분을 추출하기 위하여 포락 신호처리(Envelope FFT Analysis) 기법을 사용하였다. 회전속도에 따른 신호분석과 더불어 회전체의 저주파수 특성을 잘 나타내는 속도센서 및 진동 테스트 리그의 부하변화에 따른 신호를 분석하였다. 그 결과, 베어링 하우징에서 측정되는 가속도 신호는 진폭이 작으며 조화 성분과 모터의 회전주파수 성분만이 발생함을 확인하였다. 즉, 회전수가 높아짐에 따라 가속도의 진폭이 높아짐을 확인할 수 있었다. 회전속도가 증가하면 원 데이터의 형상의 차이가 있는 것을 확인할 수 있었고, 가속도 FFT 그래프와 비교하였을 경우 저 주파수에서 노이즈에 강하며 해당 회전 주파수 성분을 뚜렷하게 나타내었다. 또한 부하를 변화시켜도 주요 회전 주파수 성분이 증가하지 않음을 알 수 있었다.

• 한국소음진동공학회논문집
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• 제26권4호
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• pp.391-397
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• 2016

Vibration disturbances induced by the reaction wheels can severely degrade the performance of high precision payloads on board satellites with high pointing stability requirements. The unwanted disturbances produced by the reaction wheels are composed of fundamental harmonic disturbances due to the flywheel imbalance and sub/higher harmonic disturbances due to bearing irregularities, motor imperfections and so on. Because the wheel speed is constantly changed during the operation of a reaction wheel, the vibration disturbance induced by the reaction wheels can magnify the satellite vibration when the rotating frequency of wheel meets the natural frequency of satellite structure. In order to provide an effective isolation of the reaction wheel disturbances, isolation performance of a hybrid vibration isolator is investigated. In this paper, hybrid vibration isolator that combines passive and active components is developed and its hybrid isolation performance using notch filter control is evaluated in single-axis. The hybrid isolation performance using notch filter control show additional performance improvement compared to the results using only passive components.