• Title/Summary/Keyword: high performance wire

Search Result 328, Processing Time 0.026 seconds

Effect of Toughness Index of Diamond Abrasives on Cutting Performance in Wire Sawing Process (와이어쏘 공정에서 다이아몬드 입자의 인성지수가 절단 성능에 미치는 영향)

  • Kim, Do-Yeon;Lee, Tae-Kyung;Kim, Hyoung-Jae
    • Journal of the Korean Society of Industry Convergence
    • /
    • v.23 no.4_2
    • /
    • pp.675-682
    • /
    • 2020
  • Multi-wire sawing is the prominent technology employed to cut hard material ingots into wafers. This paper aimed to research the effect of diamond toughness index on the cutting performance of electroplated diamond wire. Three different toughness index of diamond abrasives were used to manufacture electroplated diamond wires. The cutting performance of electroplated diamond wire is verified through experiments, in which sapphire ingot are cut using single wire sawing machine. A single wire saw for constant load slicing is developed for the cutting performance evaluation of electroplated diamond wire. Choosing the cutting depth, total cutting depth, cutting force and wear of electroplated diamond wires as evaluation parameters, the performance of electroplated diamond wire is evaluated. The results of this study showed that there was a significant direct relationship between the toughness index of diamond abrasives and the cutting performance. Results demonstrated that diamond abrasive with a high toughness index showed higher cutting performance. However, all diamond abrasives showed similar cutting performance under low load conditions. The results of this paper are useful for the development of cutting large diameter ingots and cutting high hardness ingots at high speed.

Applicability Verification of High-strength Parallel Wire Strands by Tensile Tests (인장 실험을 통한 현수교 주케이블용 고강도 평행선스트랜드의 적용성 검토)

  • Yoo, Hoon;Seo, Ju-Won;Lee, Sung-Hyung
    • KSCE Journal of Civil and Environmental Engineering Research
    • /
    • v.31 no.6A
    • /
    • pp.435-447
    • /
    • 2011
  • This paper discusses the problems in application of a parallel wire strand with high performance steel wires, which have the tensile strength of 1960 MPa grade, as a major component of the main cables in suspension bridges. Construction methods of main cables in suspension bridges are briefly reviewed by comparing the pros and cons of available methods. Required items for performance and quality of parallel wire strands are described based on the established references. Ultimate tensile strength tests are carried out for seven specimens in order to analyze the behavior of high-performance parallel wire strands. The test results demonstrate that the properties of test specimens are satisfied with performance indexes specified in this paper. The high-performance parallel wire strands are acceptable for application in main cables of suspension bridges.

Implement of Dynamic Performance Measurement System Between Pantograph and Contact wire in Tunnel (터널구간 팬터그래프와 전차선간 동적성능 검측장치 구현)

  • Park, Young;Park, Chul-Min;Lee, Ki-Won;Kwon, Sam-Young
    • The Transactions of The Korean Institute of Electrical Engineers
    • /
    • v.61 no.11
    • /
    • pp.1732-1736
    • /
    • 2012
  • To increase speed up of train, in the field of catenary system, it is necessary to develop of new monitoring methods for dynamic interaction between pantograph and contact wire. Also, there is a need to develop technologies that constantly measure are from various railway structure such as uplift of contact wire, vibration of catenary, dynamic strain of contact line in tunnel. In this paper condition monitoring systems for dynamic performance of catenary systems in tunnel were proposed. An advanced method and results of field tests using high speed camera for monitoring of vertical upward movement of the grooved contact wire due to the force produced from the pantograph were presented. The proposed uplift measurement system of contact wire is expected to enhance precision of current collection quality performance assessment methods at high-speed lines.

A Study on New Twist-Diamond Wire Characteristics for Improving Processing Performance (트위스트 다이아몬드 와이어의 성능향상을 위한 특성평가에 관한 연구)

  • Park, Chang-Yong;Kweon, Hyun-Kyu;Peng, Bo;Jung, Bong-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.15 no.1
    • /
    • pp.26-33
    • /
    • 2016
  • In this study, a new method to develop a fixed diamond wire for silicon wafer machining by the multi-wire cutting method was developed. The new twist diamond wire has improved performance with high breaking strength and chip flutes structure. According to these characteristics, the new twist diamond wire can be used in the higher speed multi-wire cutting process with a long lifetime. Except the design of the new structure, the twist diamond wire is coating by electroless-electroplating process. It is good for reducing breakage and the falling-off of diamond grains. Based on the silicon material removal mechanism and performance of the wire-cutting machine, the optimal processing condition of the new twist diamond wire has been derived via mathematical analysis. At last, through the tensile testing and the machining experiments, the performance of the twist diamond wire has been obtained to achieve the development goals and exceed the single diamond wire.

A Study on the Fire Resistance Performance Concerning Types of Fire Protection Method and Load Ratio of High Strength Concrete Column Using The Wire Rope (와이어로프를 적용한 고강도 철근콘크리트 기둥의 내화공법 및 하중비에 따른 내화성능에 관한 연구)

  • Cho, Bum-Yean;Yeo, In-Hwan;Kim, Heung-Youl;Kim, Hyung-Jun;Kwon, In-Kyu
    • Fire Science and Engineering
    • /
    • v.26 no.6
    • /
    • pp.64-71
    • /
    • 2012
  • The fire resistance test has been conducted under the standard fire & loading conditions to evaluate fire resistance performance, according to applying to methods of the lateral confinement reinforcement by prestressed Wire Rope and fire resistance reinforcement by Fiber-Cocktail and load ratio for high strength concrete column. The test result, for 60 MPa high-strength concrete column, It was indicated that applying to the wire rope has improved axial ductility in the fire condition, and fire resistance performance has been enhanced by more than 23 %. In addition to this, in case of applying the wire rope to 60 MPa high-strength concrete column, load can be judged that about 70 % of designed load is appropriate. If the Wire Rope and Fiber-Cocktail is applied to 100 MPa high-strength concrete column, It was shown that the fire resistance performance was enhanced by 4 times as much as applying only hoops.

Performance Characteristics of a Regenerative Heat Exchanger Depending on Its Porous Structure (스털링 엔진용 재생 열교환기의 다공체 구조에 따른 성능 특성)

  • Shin, Myung-Chul;Ahn, Joon;Kang, Byung-Ha
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.24 no.5
    • /
    • pp.415-421
    • /
    • 2012
  • Stirling engine is an external combustion engine, whose efficiency approaches that of Carnot engine with the help of a regenerator. The regenerator is a heat exchanger composed of porous medium, whose performance is dependent on the pore structure. Three types of pore structures are considered in the present study. They are wire screen, random wire and composite structure, i.e. a combination of wire screens with different hydraulic diameters. The porosity more highly affects the performance of a regenerator compared to the hydraulic diameter. The random wire can yield high effectiveness even at a high porosity. The composite mesh gives better performance when the hydraulic diameter decreases in the direction from hot side to cold side.

Hot Wire Laser Welding of Multilayer for Narrow Gap - Analysis of Wire Melting/Transfer and Arc Formation Phenomenon by High Speed Imaging - (내로우 갭 적용을 위한 핫와이어 송급 레이저용접 - 고속촬영을 통한 와이어 용융/이행 현상과 아크 포메이션 분석 -)

  • Kim, Kyounghak;Bang, Hansur;Bang, Heeseon;Kaplan, Alexander F.H.;Nasstrom, Jonas;Frostevarg, Jan
    • Journal of Welding and Joining
    • /
    • v.34 no.5
    • /
    • pp.26-32
    • /
    • 2016
  • In this study, Hot-wire laser welding (HWLW) without keyhole which deposits filler material by feeding hot wire into the process zone has been performed to increase process performance. From the analysis of High Speed Imaging (HSI), for higher voltage, the process is prone to arc formation and drop transfer, which is disagreeable transfer mode. It is necessary that arc formation and drop (globular) transfer should be avoided by lower voltage. Therefore, continuous wire melting and transfer mode is preferred when adopting this process. The HWLW technique has high potential in terms of performance, precision, robustness and controllability for thick section of narrow gap.

Enhancement of Nucleate Pool Boiling of a Wire-Wrapped Tube (와이어붙이관의 핵비등 열전달촉진)

  • 김내현;김정식;남기일
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.18 no.5
    • /
    • pp.1235-1244
    • /
    • 1994
  • In this study, experimental results of the nucleate boling of wire-wrapped tubes are provided. Both water and R-113 were boiled. Solid stainless steel wires, stranded copper wires and stranded nylon wires were tested. Solid stainless wire is effective to enhance the boiling of water. The performance is approximately the same(or slightly better at certain conditions) as that of GEWA-T tubes. For the test range of wire diameter 0.6 $mm{\le}d{\le}2.6 mm$, the optimum gap width increases as the wire diameter increases. The maximum heat transfer coefficient was obtained for the 1.0 mm diameter wire, and it is 1.6 times larger than that of the GEWA-T at the heat flux of 20 $kW/m^{2}.$ Solid stainless wire is also effective to enhance the boling of R-113 at low heat fluxes. The performance of the wire-wrapped tube approaches that of GEWA-T. At high heat fluxes, however, the enhancement decreases. The reason may be attributed to the cavity shape and the high wettability of the refrigerants. Stranded copper or nylon wire is effective to enhance the boiling of R-113. The performance is approximately the same(or slightly better) as that of GEWA-T tubes. Maximum heat transfer was obtained for the stranded nylon wire, and it is approximately 1.4 times larger than that for the GEWA-T at the heat flux of 20 $kW/m^{2}.$ The reason may be atrributed to the favorable thermal environment in the restricted regions formed by twisted wires.

Tension Test to Develop a High-strength Wire Net (고강도 선제 포획망 개발을 위한 장력 테스트)

  • Jin, Hyunwoo;Seo, Sanghoon;Hwang, Youngcheol
    • Journal of the Korean GEO-environmental Society
    • /
    • v.23 no.1
    • /
    • pp.31-37
    • /
    • 2022
  • This study is focused on developing a technology to prevent high-strength wire net from expanding damage due to insufficient performance of the existing PVC coating net. For the test method, reference was made to ISO 17746, an international standard. In addition, as a result of referring to the test criteria, a wire net was fabricated with a width of 1,000 mm or more a size of 1 m2 sample. load-displacement curve of the test results was compared to analyze how much performance was improved compared to the existing PVC coating net.

Study on a Wire Saw Rock Cutting Model for Tunnel Excavation and Cutting Performance Improvement (터널굴착용 와이어쏘 암반절삭 모델 구축 및 절삭성능 향상 연구)

  • Lee, Jin-Ho;Ahn, Sung-Kwon;Lee, Kyoung-Chan;Bang, Choon-Seok;Sagong, Myung
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.39 no.10
    • /
    • pp.1069-1077
    • /
    • 2015
  • In tunnel excavation using blast, the wire saw rock cutting method generates a discontinuity perimeter around the center cut, and thus prevents blast vibration propagation to reduce vibration and noise. Therefore, the method is expected to be easy to use and economical compared with other methods. In this paper, the cutting mechanism of wire saw in tunnel excavation is investigated. A model describing the changes in cutting depth and wire saw shape inside a rock during cutting is established and validated for this purpose. Through a simulation using the model, the important characteristics of wire saw cut are investigated, and the influences of cutting conditions, such as wire saw tension, wire saw speed, feed speed, depth, and diameter of boring, on cutting performance are also examined. A method to improve the cutting performance is proposed based on the results.