• Title/Summary/Keyword: high frequency induction

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Effects of Inductor Shape in Steel Forming Process with High Frequency Induction Heating (유도가열을 이용한 강판성형공정에서 유도코일 형상의 효과)

  • Yang, Young-Soo;Bae, Kang-Yul;Shin, Hee-Yun
    • Journal of Welding and Joining
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    • v.26 no.4
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    • pp.66-72
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    • 2008
  • Because of high intensity and easy controllability of the heat source, high frequency induction heating has been concerned and studied for the steel forming process in the ship building industry. However, the heating and forming characteristics have to be further properly modelled and analyzed for the process to be utilized with its optimal working parameters. In this study, a modelling with thermo-elasto-plastic analysis is performed using the FEM to study heat flow and deformation of the steel plate during the forming process with the electro-magnetic induction heating. The numerical model is then used to study the effect of the inductor shape on the magnitude of angular deformation of the plate during the forming process. It is revealed that the square shape of inductor induces the largest deformation among the rectangular inductors.

A Design of High Frequency Resonant Inverter (고주파 공진형 인버터의 설계에 관한 연구)

  • Song, Byung-Moon;Koo, Heun-Hoi;Kye, Moon-Ho;Kim, Dong-Hee
    • Proceedings of the KIEE Conference
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    • 1991.07a
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    • pp.521-526
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    • 1991
  • High speed power switching technology is essential in developing high-frequency induction heating power supply. Since technological level of domestic industry is primitive, most of key technology is imported from the advanced foreign countries, and academic research will short of demand. Because of this background, this project requires national attention. Therefore, based on existing high-frequency technology, high-power high- frequency power supply for induction heating will be developed and various key technology in power switching technology, which will be used widely in industry, will be estabilished.

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An investigation into Weldline Strength According to Induction Heating Conditions (유도가열 조건에 따른 사출성형품 웰드부의 강도 고찰)

  • Son, Dong-Hwi;Seo, Young-Soo;Park, Keun
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.441-444
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    • 2009
  • Weldlines are generated during the injection molding process when two or more melt flows are brought into contact. At the welded contact region, a 'V'-shaped notch is formed on the surface of the molded part. This 'V'-notch deteriorates not only surface appearance but also mechanical strength of the molded part. To eliminate or reduce weldlines so as to improve the weldline strength, the mold temperature at the corresponding weld locations should be maintained higher than the glass transition temperature of the resin material. The present study implements high-frequency induction heating in order to rapidly raise mold surface temperature without a significant increase in cycle time. This induction heating enables to local mold heating so as to eliminate or reduce weldlines in an injection-molded plastic part. The effect of induction heating conditions on the weldline strength and surface appearance of an injection-molded part is investigated.

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A Study on the Deformation of Cable Pipes via Induction Bending (고주파 벤딩을 통한 케이블 파이프의 변형에 관한 연구)

  • Joo, Yi-Hwan;Qin, Zhen;Moon, Seongmin;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.4
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    • pp.79-84
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    • 2020
  • Induction bending via high-frequency heating is widely used for manufacturing pipe and section steel bends. It allows productivity improvement, unit cost reduction, delivery time compliance, and good mechanical properties. The recent increase in high-end vessels and offshore plants has raised the demand for high-frequency bending, which should improve the product quality and reduce the costs by simplifying the fabrication process; therefore, the characteristics and performance of this technique must be studied and proper design technology is required. During hot pipe bending via induction heating, the outward wall thickness of the pipe is thinned due to tensile stress and this thickness reduction cannot exceed 12.5%. This study focused on pipe bends with a bending curvature of 5D and their optimization design; in particular, the conditions that can both improve the productivity of the high-frequency bending process and keep the maximum thickness reduction below 12.5% were determined.

Torque ripple reduction in DTC of induction motor driven by 3-level inverter with low switching frequency (3레벨 인버터로 구동되는 유도전동기 직접토크제어의 낮은 스위칭 주파수에서의 토크 리플 저감법)

  • 송중호
    • Proceedings of the KIPE Conference
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    • 2000.07a
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    • pp.203-206
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    • 2000
  • This paper presents a torque ripple reduction technique of direct torque control(DTC) for high power induction motors driven by 3-level inverters with the inverter switching frequency limited around 0.5-1kHz level. It is noted that conventional DTC algorithms to reduce torque ripple are devised for applications with relatively high switching frequency above 2-3kHz. A new DTC algorithms especially for low switching frequency inverter system illustrates relatively reduced torque ripple are devised for applications with relatively high switching frequency above 2-3kHz. Anew DTC algorithm especially for low switching frequency inverter system illustrates relatively reduced torque ripple characteristics Simulation and experimental results show the effectiveness of the proposed control algorithm

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An Investigation of Surface Appearance of an Injection-Molded Plastic Part with Various Induction Heating Conditions (고주파 가열조건에 따른 플라스틱 사출성형품의 표면특성 고찰)

  • Sohn, Dong-Hwi;Seo, Young-Soo;Park, Keun;Lee, Kwang-Woo
    • Elastomers and Composites
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    • v.44 no.4
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    • pp.358-365
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    • 2009
  • High-frequency induction is an efficient way to rapidly heat mold surface by electromagnetic induction. In the present work, high-frequency induction heating is applied to injection molding of a mobile phone cover in order to eliminate weldlines by efficiently raising the mold temperature. Through the induction heating experiments, the maximum temperature of $143^{\circ}C$ is obtained on the mold surface in 3s of heating, which is higher than the glass transition temperature of the resin material. An injection molding experiment is then performed with the aid of induction heating, from which we can successfully remove all the weldlines of the mobile phone cover. The effect of induction heating conditions such as the heating power and the heating time on the surface appearance is experimentally investigated.

High Frequency Inverter for Induction Heating with Multi-Resonant Zero Current Switching (다중공진 영전류 스위칭을 이용한 고주파 유도가열용 인버터)

  • Ra, B.H.;Suh, K.Y.;Lee, H.W.;Kim, K.T.
    • Proceedings of the KIEE Conference
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    • 2002.06a
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    • pp.38-40
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    • 2002
  • In the case of conventional high frequency inverter, with damage of switch by surge voltage when switch gets into compulsion extinction by load accident and so on because reactor is connected by series to switch, or there was problem of conduction loss by reactor's resistivity component, Also, it has controversial point of that can not ignore conduction loss of switch in complete work kind action of soft switching. In this paper, as high frequency induction heating power supply, we propose half bridge type multi resonance soft switching high frequency inverter topology that can realize high amplitude operation of load current with controlling switch current by multiplex resonance, mitigating surge voltage when switch gets into compulsion extinction and to be complete operation of zero current switching by opposit parallel connected reactor to inverter switch. and do circuit analysis for choice of most suitable circuit parameter of circuit

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A Study on the Development of Superheater Using High-Frequency Resonant Inverter for Induction Heating (유도가열용 고주파 공진형 인버터를 이용한 과열증기 발생장치 개발에 관한 연구)

  • 신대철;권혁민;김기환;김용주
    • The Transactions of the Korean Institute of Power Electronics
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    • v.9 no.2
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    • pp.119-125
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    • 2004
  • This paper is described the indirect induction heated boiler system and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20〔KHz〕 to 50〔KHz〕. A specially designed Induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted into the ceramic type vessel with external working coil. This working coil is connected to the resonant inverter. In the induction heater, it's primary heating section creates low-pressure saturated steam and secondary heating section generates heat distribution evaporating fluid from the turbulence fluid which is flowing through the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from the practical point of view.

Zero Voltage Switching Boost H-Bridge AC Power Converter for Induction Heating Cooker

  • Kwon, Soon-Kurl;Saha, Bishwajit
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.21 no.4
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    • pp.19-27
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    • 2007
  • This paper presents a novel soft-switching PWM utility frequency AC to high frequency AC power conversion circuit incorporating boost H-bridge inverter topology, which is more suitable and acceptable for cost effective consumer induction heating applications. The operating principle and the operation modes are presented using the switch mode equivalent circuits and the operating voltage and current waveforms. The performances of this high-frequency inverter using the latest IGBTs are illustrated, which includes high frequency power regulation and actual efficiency characteristics based on zero voltage soft-switching(ZVS) operation ranges, and the power dissipation as compared with those of the conventional type high frequency inverter. In addition, a dual mode control scheme of this high frequency inverter based on asymmetrical pulse width modulation(PWM) and pulse density modulation(PDM) control scheme is discussed in this paper in order to extend the soft switching operation ranges and to improve the power conversion efficiency at the low power settings. The power converter practical effectiveness is substantially proved based on experimental results from practical design example.

Position Control for Induction Servo Motors Using a Theory of Variable Structure Control (가변구조제어 이론을 이용한 유도 서보 전동기의 위치제어)

  • Hong Soon-Ill;Hong Jeng-Pyo
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.1
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    • pp.132-139
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    • 2005
  • This paper describes the application of sliding mode control based on the variable structure control(VSC) concept for high-performance position control of an induction servo motor A design method based on external load parameters has been developed for the robust control of AC induction servo drive. Also, a slip frequency vector control with software current control technique has been adopted to achieve fast response of an induction motor drive The position control scheme is comprised of a variable structure controller and slip frequency vector control for inverter fed induction servo motor. Simulated results are given to verify the proposed design method by adoption of sliding mode and show robust control for a change of shaft inertia, viscous friction and torque disturbance.