• Title/Summary/Keyword: high frequency induction

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Frature Toughness Characteristics of Surface-Hardened SM53C Steel by High Frequency Induction (고주파 표면경화퇸 SM53C강의 파괴인성 특성)

  • Park, Won-Jo;Jeon, Hyun-Bae;Hur, Chung-Weon;Kim, Jin-Bum
    • Journal of the Korean Society of Safety
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    • v.23 no.1
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    • pp.12-17
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    • 2008
  • The earn shaft is very important for the safety of automobiles. The earn shaft needs a surface hardening process by high frequency induction to have both strength and toughness. It is required for safety of automobile to consider how the characteristics of tensile strength and toughness are changed according to the condition of surface hardness. In this study, we prepared surface hardened SM53C which is used as cam shaft materials. We examined the tensile strengths according to the depth of surface hardening and the effect of tempering. We also investigated the fracture toughnesses according to the depth of surface hardening(1mm, 2mm).

A Study on Wear Characteristics of Surface-Hardened SM53C Steel by High Frequency Induction (표면경화된 SM53C강의 마모특성에 관한 연구)

  • Park, Won-Jo;Song, Tae-Hoon;Hur, Chung-Weon;Song, Hong-Tae
    • Journal of the Korean Society of Safety
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    • v.23 no.1
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    • pp.18-23
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    • 2008
  • The abnormal wears such as unfair-wear and early-wear happen in the earn shaft surface of automobiles. These abnormal wears make efficiency of engines decrease and threaten safety of automobiles. The wear characteristics of the cam shaft is very important for the automobile safety. The cam shaft is surface-hardened by the high frequency induction. In this study, we investigated the wear characteristics of the hardened surface with a SM53C steel. The wear characteristics is examined according to the hardened depth and the amount of load.

High-Frequency Induction-Heated Combustion Synthesis and Consolidation of Nanostructured NbSi2 from Mechanically Activated Powders

  • Kim, Byung-Ryang;Yoon, Jin-Kook;Nam, Kee-Seok;Shon, In-Jin
    • Journal of Powder Materials
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    • v.15 no.4
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    • pp.279-284
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    • 2008
  • Dense nanostructured $NbSi_2$ was synthesized by high-frequency induction-heated combustion synthesis (HFIHCS) method within 1 minute in one step from mechanically activated Nb and Si powders. Highly dense $NbSi_2$ with relative density of up to 99% was simultaneously synthesized and consolidated under the combined effects of an induced current and mechanical pressure of 60 MPa. The average grain size and mechanical properties (hardness and fracture toughness) of the compound were investigated.

A Study on Modeling and Damping of High-Frequency Leakage Currents in PWM Inverter Feeding an Induction Motor (PWM 인버어터로 구동되는 유도 전동기의 고주파 누설전류 모델링 및 억제에 관한 연구)

  • 이재호;전진휘;홍정표;강필순;박성준;김철우
    • Proceedings of the KIPE Conference
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    • 1998.11a
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    • pp.18-22
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    • 1998
  • A PWM inverter with an induction motor often has a problem with a high frequency leakage current that flows through stray capacitor between stator windings and a motor frame to ground. This paper presents an equivalent circuit for high frequency leakage currents in PWM inverter feeding an induction motor, which forms an LCR series resonant circuit. A conventional common mode ckoke or reactor in series between the ac terminals of a PWM inverter and those of an ac motor is not effective to reduce the rms and average values of the leakage current, but effective to reduce the peak value. Furthermore, this paper proposes a leakage current damper which is different in damping principle from the conventional common mode choke. It is shown theoretically and experimentally that the leakage current damper is able to reduce the rms value of the leakage current to 25%, where the core used in the leakage current damper is smaller than that of the conventional common-mode choke

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Effects of Drawing Parameters on Mechanical Properties in High Frequency Induction Welded Tubes of BAS111 Alloy for Heat-exchangers (열교환기용 BAS111합금 고주파유도용접관에서 인발조건이 기계적 특성에 미치는 영향)

  • 국진선;김낙찬;송중근;전동태
    • Journal of Welding and Joining
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    • v.22 no.4
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    • pp.65-72
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    • 2004
  • The aim of this study is to investigate the optimum drawing parameter for BAS111 welded tubes. The BAS111 aluminium alloy tubes with 25.4mm in external diameter and 1.5mm in thickness for heat-exchangers were manufactured by high frequency induction welding with the V shaped convergence angle 6.8$^{\circ}$ and power input 50㎾. With increasing the reduction of area (1.6, 5.8, 11.5, 14.2, 18.5, 22.5%) by drawing, tensile strength was increased and elongation was decreased. With increasing the reduction of area by drawing, hardness in weld metal increased rapidly, while that of base metal increased slowly. In the specimen with the outer diameter smaller than 22mm, hardness of weld metal was higher than that of base metal. The optimum drawing parameter of area reduction was estimated about 15% because of the work hardening of welds.

The Development of High-frequency Induction Heating with 1800kW Power (1800kW급 고주파 유도가열장치의 개발)

  • Lee, G.S.;An, I.M.;Lee, Y.H.;Kim, Y.H.;Lee, H.W.
    • Proceedings of the KIEE Conference
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    • 1998.07f
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    • pp.2064-2066
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    • 1998
  • The development of the high-frequency induction-heating for 1800kW power range intend to make localization at forging and rolling mill part by technical innovation. And, the development makes to increase our's competitive power at technique, quality and cost. This paper describes the heart of high-frequency induction-heating technique, switching technique, a few problem in common using as an unsatisfied technique, load adjustment technique, system control, diagnostic system and auto-interface etc.

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Synthesis and Densification of Nanostructured $Al_2O_3-(Zro_2+3%Mol\;Y_2O_3)$ Bioceramics by High-Frequency Induction Heat Sintering

  • Kim, Sug-Won;Khalil, Khalil Abdel-razek
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.527-528
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    • 2006
  • Nanostructured Alumina - 20 vol% 3YSZ composites powder were synthesized by wet-milling technique. The starting materials were a mixture of Alumina micro-powder and 3YSZ nano-powders. Nano-crystalline grains were obtained after 24 h milling time. The nano-structured powder compacts were then processed to full density at different temperatures by high-frequency induction heat sintering (HFIHS). Effects of temperature on the mechanical and microstructure properties have been studied. $Al_2O_3-3YSZ$ composites with higher mechanical properties and small grain size were successfully developed at relatively low temperatures through this technique.

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Simulation of High-Frequency Induction-Heating Application Power Supply at 2700kW Power (2700kW급 고주파 유도가열장치의 전원시스템 시뮬레이션)

  • Lee, K.S.;Koh, H.S.;Lee, Y.H.;Lee, H.W.
    • Proceedings of the KIEE Conference
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    • 1998.11a
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    • pp.189-191
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    • 1998
  • The development of the high- frequency induction-heating for 2700kW power range intend to make localization at forging and rolling mill part by technical innovation. And, the development makes to increase our's competitive power at technique, quality and cost. This paper describes the heart of high-frequency induction-heating technique, switching technique, a few problem in common using as an unsatisfied technique, load adjustment technique, system control, diagnostic system and auto-interface etc.

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Analysis on the Switching Surge characteristic of Cable Pulling of High-Voltage Induction Motor Fed by Inverter (인버터 구동 고압 유도전동기의 케이블 포설시 스위칭 써지 특성 분석)

  • Kwon, Young-Mok;Kim, Jae-Chul;Song, Seung-Yeop;Shin, Joong-Eun
    • Proceedings of the KIEE Conference
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    • 2004.11b
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    • pp.63-65
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    • 2004
  • The recent advancement in the power electronic technique has increased the use of induction motor fed by inverter using high-frequency switching devices. Also the tendency is toward larger size and higher voltage. Therefore, The IGBT (Insulated-Gate Bipolar Transistor) that is high switching frequency element has been using increase. But, The switching surge voltage was occurred by high switching frequency of inverter has appeared a voltage doubling in the motor input terminal due to mismatching of cable characteristic impedance and motor characteristic impedance. Actually, The Switching surge voltage became the major cause to occur the insulation failure by serious voltage stress in the stator winding of induction motor. The short during rise time of switching surge and cable length is increased, the maximum transient voltage seen at the motor terminals increases. In this paper, Analyzed switching surge transient voltage of power cable pulling is used EMTP(Electromagnetic Transient Program) at the induction motor terminal and in cable.

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An Optimum Design of Pipe Bending Process Using High Frequency Induction Heating and Dynamic Reverse Moment (고주파 유도가열 및 동적 반력 모멘트를 이용한 파이프 벤딩 공정의 최적설계)

  • Lee, H.W.;Jung, S.Y.;Woo, T.K.;Kim, C.
    • Transactions of Materials Processing
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    • v.19 no.2
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    • pp.79-87
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    • 2010
  • The Pipe bending process using high frequency local induction heating is an advanced technique to bend pipes with a small bending radius and a large diameter. Even though the pipe bending process is a quite widespread engineering practice, it depends heavily upon trial and error method by field engineers with several years of experience. So it is necessary to develop an integrated methodology for optimum design of the pipe bending process. During hot pipe bending using induction heating, outward wall thickness of a pipe is thinned due to tensile stress and the reduction of wall thickness is not allowed to exceed 12.5%. Taguchi method and dynamic reverse moment is proposed to maintain a reduction ratio of thickness within 12.5%, when D/t ratio is high. An application of the proposed approach was compared with those of the finite element analysis and has good in agreements.