• 제목/요약/키워드: high efficiency boiler

검색결과 107건 처리시간 0.023초

A Preliminary Study on Direct Ethanol SOFC for Marine Applications

  • Bo Rim Ryu;To Thi Thu Ha;Hokeun Kang
    • 한국항해항만학회지
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    • 제48권2호
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    • pp.125-136
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    • 2024
  • This research presents an innovative integrated ethanol solid oxide fuel cell (SOFC) system designed for applications in marine vessels. The system incorporates an exhaust gas heat recovery mechanism. The high-temperature exhaust gas produced by the SOFC is efficiently recovered through a sequential process involving a gas turbine (GT), a regenerative system, steam Rankine cycles, and a waste heat boiler (WHB). A comprehensive thermodynamic analysis of this integrated SOFC-GT-SRC-WHB system was performed. A simulation of this proposed system was conducted using Aspen Hysys V12.1, and a genetic algorithm was employed to optimize the system parameters. Thermodynamic equations based on the first and second laws of thermodynamics were utilized to assess the system's performance. Additionally, the exergy destruction within the crucial system components was examined. The system is projected to achieve an energy efficiency of 58.44% and an exergy efficiency of 29.43%. Notably, the integrated high-temperature exhaust gas recovery systems contribute significantly, generating 1129.1 kW, which accounts for 22.9% of the total power generated. Furthermore, the waste heat boiler was designed to produce 900.8 kg/h of superheated vapor at 170 ℃ and 405 kP a, serving various onboard ship purposes, such as heating fuel oil and accommodations for seafarers and equipment.

계장화 압입시험법을 이용한 보일러 설비의 고온 기계적 물성 측정과 수명 평가 (High-temperature Mechanical Properties Measurement and Life Assessment of Boiler Equipment by Instrumented Indentation Technique)

  • 노동성;홍정화;김광호;이정준
    • 한국안전학회지
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    • 제24권3호
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    • pp.1-6
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    • 2009
  • Recently power plants and oil refineries are focusing on capacity enlargement for better efficiency through higher temperature and higher pressure. Thickness of boiler tubes becomes lessened due to oxidation and erasion caused by high temperature bums gas flowing over tubes outside. Accordingly, mechanical stress of tubes is increasing and that is a critical factor to make a crack and fracture. To prevent those sorts of accidents, aging assessment for proper periodic repair and replacement should be conducted reliably and reasonably. We performed IIT test on Cr-Mo steel, one of the most heat-resistant materials for facilities in power plants, and we report the test result and the considerable effectiveness of IIT test.

고효율 저공해 열병합발전 하이브리드 시스템 개발 (Development of High Efficiency and Low Pollutant Cogeneration Hybrid System)

  • 최재준;김혁주;정대헌;박화춘
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2008년도 하계학술발표대회 논문집
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    • pp.1031-1035
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    • 2008
  • The importance of the more efficient cogeneration system is emphasized. Also the more clean energy is needed at recent energy system. The cogeneration system using Lean burn engine is more preferred to the system using Rich burn engine because of the electrical efficiency. Although the cogeneration system using Lean burn engine is economically preferred, because of the NOx emission level, the system using Rich burn engine with 3-way catalyst can only be used in Korea. The NOx regulation level is 50ppm at oxygen level 13%. The cogeneration hybrid system is consist of Lean burn gas engine, afterburner, boiler, economizer, DeNOx catalyst, combustion catalyst, absorption chiller, cooling tower and grid connection system. The system was accurately evaluated and the result is following ; 90% total efficiency, below 10ppm NOx, 50ppm CO, 25ppm UHC. The cogeneration hybrid system can meet the NOx level and exhaust gas regulation. It can achieve the clean combustion gas and efficient cogeneration system.

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분포판 및 염공변화에 따른 원통형 예혼합 버너의 연소 특성 (Combustion Characteristics of Cylindrical Premixed Burner using Different Baffle Plate and Flame Holes)

  • 이필형;황상순
    • 설비공학논문집
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    • 제29권7호
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    • pp.350-359
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    • 2017
  • Premixed burner is a very strong candidate in household condensing gas boiler burner system because it has low CO and NOx emission with high thermal efficiency. The objective of this study was to determine combustion characteristics of cylindrical premixed burner using different baffle plate and flame holes. Results showed that cylindrical premixed flame mode could be changed into lift-off flame, blue flame, red flame, and green flame with increasing equivalence ratio. In particular, blue flame was found to be very stable at heating load of 8,82~35,280 kcal/h. NOx emission was under 26 ppm between 0.775 to 0.813 of equivalence ratio. CO emission was under 58 ppm under the same equivalence ratio. Thermal efficiency, a very important index in condensing gas boiler, was found to be above 90.13% under the same equivalence region.

대형 터어빈계통의 고효율 배압시스템 개발에 관한 연구(I) (A Study on the Vacuum System for High Efficiency Marine Steam Turbine System)

  • 김경근;윤석환;김용모;김종헌;김철환
    • Journal of Advanced Marine Engineering and Technology
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    • 제18권4호
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    • pp.13-24
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    • 1994
  • The demand of clean energy, like liquefied gas(LNG), increase suddenly because it generates few polluting substances when burned and from the point of view with caloric value it generates ralatively less $CO_2$ gas than the other energy sources. LNG transpotion method of our country is marine transportion by ships because the LNG producing district is far away from Korea. Main engines for most LNG ships are steam turbines, and the efficiency of steam turbine is influenced by the degree of vacuum of main steam condenser. This paper introduce the design method of the vacuum system for high efficiency marine steam turbine. Especially, it is developed the CAD program for the large steam condenser and steam ejector. Also, it is designed the pilot plant including high pressure boiler for the performance test and maked a part of this plant.

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Development of a structural integrity evaluation program for elevated temperature service according to ASME code

  • Kim, Nak Hyun;Kim, Jong Bum;Kim, Sung Kyun
    • Nuclear Engineering and Technology
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    • 제53권7호
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    • pp.2407-2417
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    • 2021
  • A structural integrity evaluation program (STEP) was developed for the high temperature reactor design evaluation according to the ASME Boiler and Pressure Vessel Code (ASME B&PV), Section III, Rules for Construction of Nuclear Facility Components, Division 5, High Temperature Reactors, Subsection HB. The program computerized HBB-3200 (the design by analysis procedures for primary stress intensities in high temperature services) and Appendix T (HBB-T) (the evaluation procedures for strain, creep and fatigue in high temperature services). For evaluation, the material properties and isochronous curves presented in Section II, Part D and HBB-T were computerized for the candidate materials for high temperature reactors. The program computerized the evaluation procedures and the constants for the weldment. The program can generate stress/temperature time histories of various loads and superimpose them for creep damage evaluation. The program increases the efficiency of high temperature reactor design and eliminates human errors due to hand calculations. Comparisons that verified the evaluation results that used the STEP and the direct calculations that used the Excel confirmed that the STEP can perform complex evaluations in an efficient and reliable way. In particular, fatigue and creep damage assessment results are provided to validate the operating conditions with multiple types of cycles.

기존 가정용 보일러 및 신형 물분사 폐열회수 보일러에 대한 수소 연료의 평가 (Analysis of Hydrogen Fuel for Existing Domestic Boilers and New Heat Recovery Boilers with Water Spray)

  • 이창언;김대훈;박태준;문석수
    • 한국수소및신에너지학회논문집
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    • 제31권2호
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    • pp.210-222
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    • 2020
  • Hydrogen is evaluated as one of new energy sources that can overcome the limitations and pollution problems of conventional fossil fuels. Although hydrogen is free from CO2, attention is required in NOx emission and flame stability in order to use hydrogen in existing gas fuel system. This study investigates the differences in operating characteristics and its problems to be modified when the hydrogen is used as fuel for existing domestic boilers and new heat recover boilers with water spray. When the hydrogen is used in domestic boilers, the efficiency is about 6-7% lower than methane due to higher partial vapor pressure in the exhaust gas at usual operating conditions above 60℃ in combustion chamber outlet temperature. On the other hand, the heat recovery boiler with water spray (HR-B/WS-X) is expected to achieve up to 95% efficiency, which is 12% more efficient than conventional boilers. It can also significantly reduce NOx emission by lowering the flame temperature.

플라즈마 용융 공정시의 폐열 재활용 연구 (A Study on Waste Heat Recycling of Plasma Melting System)

  • 김성중
    • 유기물자원화
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    • 제14권3호
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    • pp.85-90
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    • 2006
  • 플라즈마 용융로에 설치된 폐열 보일러를 실측치와 근접한 모의 보일러를 설계하여 CFD(전산유체역학) 프로그램을 이용하여 얻어진 보일러 내에서의 유해가스발생 및 열 유동현상에 대한 열 설계 능력 확보와 폐열보일러 효율 개선에 대한 연구를 수행하는데 목적이 있다. 보일러 내에서의 온도변화 및 연소가스의 공기 유동, 부식성 가스의 영향으로 인해 보일러 내부에서의 부식위치 및 클링커 생성여부에 관한 연구를 통해 효율적인 보일러의 구조 설계 및 에너지 재활용방안에 이용하고자 한다. 연구결과 플라즈마 용융로에 설치된 보일러 설비는 2차 연소로 출구에서 배출되는 약 $1,200^{\circ}C$의 연소가스를 약 $450^{\circ}C$까지 냉각시킬 수 있는 설계조건을 만족시켰다. 반면 유해가스 유동 결과 보일러 입구 부분의 상단부와 하단부에 부식성 가스 (SOx, HCl)의 영향으로 인하여 부식 및 클링커 생성이 보일러의 다른 위치보다 쉽게 발생될 것으로 예상된다. 이로 인해 보일러 내 외관벽의 부식으로 보일러의 수명 단축 및 효율적인 폐열을 재활용 할 수 없다고 예상된다. 이에 따른 저온 및 고온 부식 방지대책에 대한 세심한 고려가 필요하다 하겠다.

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배기가스 재순환 방식이 예혼합 연소시스템에 미치는 영향 (The Effects of Exhaust Gas Recirculation on Premixed Combustion System)

  • 유병훈;이승로;금성민;이창언
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2013년도 제46회 KOSCO SYMPOSIUM 초록집
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    • pp.1-3
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    • 2013
  • The premixed combustion system applying exhaust gas recirculation was investigated to achieve the low pollutant emission and the high thermal efficiency. In this study, it was studied the effects of EGR on the thermal efficiency, $NO_x$ and CO emissions with various EGR ratios and equivalence ratios. As results, when equivalence ratio was increased, thermal efficiency increased and $NO_x$ and CO concentration increased. When EGR was applied, $NO_x$ and CO concentration decreased and thermal efficiency increased. Especially, in the case of 15% of EGR ratio at 0.85 of equivalence ratio, $NO_x$ and CO concentration will be a smaller than these of a current operating condition of the boiler and thermal efficiency was about 1.7% higher.

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1MWe급 순환유동층 열병합 보일러 운전연구 (Combustion Study of 1MWe Circulating Fluidized Boiler for RDF)

  • 선도원;배달희;조성호;이승용
    • Korean Chemical Engineering Research
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    • 제50권5호
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    • pp.837-842
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    • 2012
  • 폐기물 고형연료의 순환유동층 연소기술의 시범을 위하여 파일롯트 규모 순환유동층 연소보일러를 설계하고 건설하였다. 보일러의 규모는 출력기준 약 6 MWth에 해당하며 증기질은 $400^{\circ}C$, 38 ata로 설계하였다. 최대 증기출력은 약 8 ton/h에 해당한다. 연료는 RDF로 휘발분을 주성분으로 하며 점화가 빠르고 연소성이 매우 뛰어났으며 보일러의 연소효율은 99.5%를 능가하였다. 순환유동층 RDF 연소의 안정성은 연료중 회분 이외의 이물질의 존재 여부와 신속한 배출 가능성에 크게 의존하였다. 오염물질의 배출농도는 염소를 제외하고는 법적 기준치 이내에 들었다. 또한 60% 정도의 연료중 염소는 비산재에 흡수되는 것으로 나타났다. HCl을 국내 법 규제에 맞추어 제어하기 위해서는 건식 또는 습식 흡수 장치와 같은 별도의 환경설비가 필요하였다.