• 제목/요약/키워드: hertz contact

검색결과 113건 처리시간 0.024초

LM 볼가이드의 마찰력 정식화 (Formulation of Friction Forces in LM Ball Guides)

  • 오광제;김경호;박천홍;정성종
    • 대한기계학회논문집A
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    • 제40권2호
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    • pp.199-206
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    • 2016
  • LM 볼가이드는 구름접촉을 갖는 이송시스템의 핵심요소로서 공작기계, 반도체 장비, 로봇 등 정밀기계에 널리 사용된다. 그러나 LM 볼가이드에서 발생하는 마찰력은 마찰열을 유발하여 위치 정도를 저하시키고 강성과 예압 변화를 야기한다. 이런 영향을 정확하게 분석하여 정밀 기계설계에 응용하기 위해서는 마찰력 모델의 정식화가 요구된다. 본 논문에서는 구름마찰, 점성마찰, 슬립마찰을 고려한 LM 볼가이드의 정확한 마찰력 모델을 유도한다. 그리고 다양한 조립, 부하 및 속도 조건에서 실험을 수행하여 마찰력 모델의 신뢰성을 검증하고, 마찰력 모델로부터 마찰 성분의 영향력을 분석한다.

Hertz 접촉하중하에서의 복수표면균열의 상호간섭 (Mutual Interference of Two Surface Cracks under Hertzian Contact Loading)

  • 김상우;김석삼
    • 대한기계학회논문집A
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    • 제20권10호
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    • pp.3048-3057
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    • 1996
  • Analysis model containing two inclined surface cracks on semi-infinite elastic body is established and analyzed on the basis of linear fracture mechanics to examine mutual interference of two surface cracks. Muskhelishvili's complex stress functions are introduced and a set of singular integral equations is obtained for a dislocation density function. The stress intensity factors at crack tip are obtained by using the Gerasoulis'method. When two surface cracks are parallel and have the same length, the values of $K_1$and $\Delta K_11$(variation of $K_11$) for crack 1 and crack 2 decrease by the mutual interference of two surface cracks as the distance between the two surface cracks shortens. The effect of mutual interference is remarkable in high friction coefficient. In case that two surface cracks are parallel, the values of $K_1$and $\Delta K_11$for crack 2 decrease as the length ratio ot crack 2 to crack 1 becomes small. As the crack inclination angle rises, the value of $K_1$ and the mutual interference of $K_1$for crack 2 increase and the value of$\Delta K_11$ for crack 1 becomes smaller than that for crack 2.

개별요소해석에서 절리강성이 블록 거동에 미치는 영향 (Effect of Joint Stiffness on the Rock Block Behavior in the Distinct Element Analysis)

  • 류창하;최병희
    • 화약ㆍ발파
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    • 제37권2호
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    • pp.14-21
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    • 2019
  • 개별요소법은 절리가 발달한 불연속 암반의 모델링에 매우 유력한 수치해석적 방법이다. 또한 발파 후 큰 변위가 일어나는 단계에서의 모델링에도 효과적이다. 개별요소법에서 각 요소는 강체로 가정하고, 요소 간 약간의 중첩을 허용하여 접촉 변위로부터 상호 작용력을 계산한다. 개별요소의 경계로 정의되는 절리의 강성은 블록요소 상호 간의 거동을 결정하는 중요한 변수로서 변형의 크기와 파괴 양상에 영향을 준다. 그러나 요소 간 과도한 중첩으로 인한 수치해석적 불안정성을 방지하기 위해서 어떤 준정적인 문제에 있어서는 실제 절리 물성과 관계없이 임의로 선정된 절리 강성 값이 사용되기도 한다. 해석의 주된 관심사가 정밀도 높은 변형의 크기 예측이냐, 불연속체의 파괴 양상이나 파괴 후 파괴된 블록들의 거동 예측이냐에 따라, 절리 강성에 대한 입력 자료 값은 결과에 큰 영향을 주지 않을 수도 있고, 심각한 예측 오류를 가져올 수도 있다. 본 연구는 개별요소법을 이용한 수치해석 모델링에서 절리 강성 값이 해석 결과에 미치는 영향을 이해하고 입력자료 선정 지침에 도움을 주고자 수행되었다.

알루미나이징 강의 마모특성에 관한 연구 ( 1 ) - Rolling-Sliding 마찰의 초기마모영역을 중심으로 - (A Study on the Wear Characteristics of Aluminizing Steel ( 1 ) - Wear in Run-in Period on Rolling-Sliding Contact -)

  • 이규용
    • 수산해양기술연구
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    • 제14권2호
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    • pp.69-78
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    • 1978
  • 알루미나이징강에 대하여 초기마모영역에서 rolling-sliding 마모시험을 한 결과를 요약하면 다음과 같다. 1) 2차 확산재의 내마모성이 가장 우수하고 처녀재에 비하여 저응력 레벨에서 약 18%, 고응력에서 약 40%의 마모감소를 나타낸다. 2) 2차 확산재는 피복층과 합금층 경계부근의 공공생성으로 인하여 예상보다 내마모성이 낮다. 3) 알루미나이징강의 rolling-sliding 접촉에 의한 마모파양의 형태는 spalling 이며 spalling crack은 합금속의 경계부근에서 발생한다.

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레일강의 균열발생·천이 및 피로균열진전거동 (Behavior of the Crack Initiation, Transition and Fatigue Crack Growth of Rail Steel)

  • 이종선;강기원;최린;김정규
    • 한국강구조학회 논문집
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    • 제11권1호통권38호
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    • pp.33-42
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    • 1999
  • 궤도용 차량의 안전성 확보를 위한 연구의 일환으로서 레일강의 균열 발생 조건과 모재와 용접부에 대한 정적파괴거동 및 단일모드 하중하의 피로균열진전거동을 검토하였다. 레일에서 횡방향 균열의 원점은 표면하층균열이며 이는 최대전단응력에 의해 발생하였다. 또한 표면하층균열의 크기가 증가함에 따라 균열의 진전은 전단모드에서 혼합모드로 천이될 가능성이 증가하였다. 용접부의 평면변형률 파괴인성은 조직의 조대화와 경도의 상승으로 인하여 모재에 비하여 약 10% 저하하였다. 용접부의 제 2단계 영역의 피로 균열진전속도는 낮은 ${\Delta}K$ 영역에서 모재에 비하여 저하하였으나 높은 ${\Delta}K$영역에서는 이의 차이가 소멸되었으며 이러한 경향은 R=0.1의 낮은 응력비에서 현저하였다. 이는 용접부의 미시조직이 모재에 비하여 성장하였기 때문이라고 판단된다.

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선체변형을 고려한 탄성 축계정렬 설계 프로그램 개발 (Development of Elastic Shaft Alignment Design Program)

  • 정준모;최익흥
    • 대한조선학회논문집
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    • 제43권4호
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    • pp.512-520
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    • 2006
  • The effects of flexibilities of supporting structures on shaft alignment are growing as ship sizes are Increasing mainly for container carrier and LNG carrier. But, most of classification societies not only do not suggest any quantitative guidelines about the flexibilities but also do not have shaft alignment design program considering the flexibility of supporting structures. A newly developed program, which is based on innovative shaft alignment technologies including nonlinear elastic multi-support bearing concept and hull deflection database approach, has S basic modules : 1)fully automated finite element generation module, 2) hull deflection database and it's mapping module on bearings, 3) squeezing and oil film pressure calculation module, 4) optimization module and 5) gap & sag calculation module. First module can generate finite element model including shafts, bearings, bearing seats, hull and engine housing without any misalignment of nodes. Hull deflection database module has built-in absolute deflection data for various ship types, sizes and loading conditions and imposes the transformed relative deflection data on shafting system. The squeezing of lining material and oil film pressures, which are relatively solved by Hertz contact theory and built-in hydrodynamic engine, can be calculated and visualized by pressure calculation module. One of the most representative capabilities is an optimization module based on both DOE and Hooke-Jeeves algorithm.

극저온 $CO_2$ 세정과정 시 미세오염물의 탈착 메커니즘 연구 (A dynamic analysis on minute particles' detachment mechanism in a cryogenic $CO_2$ cleaning process)

  • 석종원;이성훈;김필기;이주홍
    • 반도체디스플레이기술학회지
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    • 제7권4호
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    • pp.29-33
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    • 2008
  • Rapid increase of integrity for recent semiconductor industry highly demands the development of removal technology of contaminated particles in the scale of a few microns or even smaller. It is known that the surface cleaning technology using $CO_2$ snow has its own merits of high efficiency. However, the detailed removal mechanism of particles using this technology is not yet fully understood due to the lack of sophisticated research endeavors. The detachment mechanism of particles from the substrates is known to be belonged in four types; rebounding, sliding, rolling and lifting. In this study, a modeling effort is performed to explain the detachment mechanism of a contaminant particle due to the rebounding caused by the vertical collision of the $CO_2$ snow. The Hertz and Johnson-Kendall-Roberts(JKR) theories are employed to describe the contact, adhesion and deformation mechanisms of the particles on a substrate. Numerical simulations are followed for several representative cases, which provide the perspective views on the dynamic characteristics of the particles as functions of the material properties and the initial inter-particle collision velocity.

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비선형 베어링 요소를 이용한 탄성 추진 축계정렬에 관한 고찰 (A Study on Elastic Shaft Alignment Using Nonlinear Soaring Elements)

  • 정준모;최익흥;신상훈
    • 대한조선학회논문집
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    • 제42권3호
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    • pp.259-267
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    • 2005
  • The effects of hull flexibility on shaft alignment are growing as ship sizes are increased mainly for container carrier and LNG carrier. In order to consider hull flexibility on a propulsion shafting system, standardization of ship service conditions is necessary because hull deformation is continuously variable according to ship service conditions. How to summarize ship service conditions is suggested based on practically applicable four viewpoints : hull, engine, loading and sea status. Effects of the external forces acting on a ship propulsion shafting system are generally commented. Several design criteria regulated by classification societies are pointed at issue which seems to have Insufficient technical background. A qualitative verification is carried out to point out the invalidity of the assumption of effective supporting position. In this work, an elastic nonlinear multi-supporting bearing system is introduced as a key concept of the elastic shaft alignment. Hertz contact theory is proved to be more proper one than projected area method in calculation of the nonlinear elastic stiffness of the bearing, The squeezing and oil film pressure calculations in the long journal bearing like an after stern tube bearing are recognized as a necessary process for elastic shaft alignment design.

비선형 탄성 다점지지 베어링 요소를 이용한 선미관 베어링의 유효지지점 검증 (Verification of Effective Support Points of Stern Tube Bearing Using Nonlinear Elastic Multi-Support Bearing Elements)

  • 정준모;최익흥;김규창
    • 대한조선학회논문집
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    • 제42권5호
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    • pp.479-486
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    • 2005
  • The final goal of shift alignment design is that the bearing reaction forces or mean pressures are within design boundaries for various service conditions of a ship. However, it is found that calculated bearing load can be substantially variable according to the locations of the effective support points of after sterntube bearing which are determined by simple calculation or assumption suggested by classification societies. A new analysis method for shaft alignment calculation is introduced in order to resolve these problems. Key concept of the new method is featured by adopting both nonlinear elastic and multi-support elements to simulate a bearing support Hertz contact theory is basically applied for nonlinear elastic stiffness calculation instead of the projected area method suggested by most of classification societies. Three loading conditions according to the bearing offset and the hydrodynamic moment and twelve models according to the locations of the effective support points of sterntube bearings are prepared to carry out quantitative verifications for an actual shafting system of 8000 TEU class container vessel. It is found that there is relatively large difference between assumed and calculated effective support points.

쐐기형 모형선 주위 연속 쇄빙과정에 관한 입자 기반 수치 시뮬레이션 (Particle-based Numerical Simulation of Continuous Ice Breaking Process around Wedge-type Model Ship)

  • ;신우진;김동현;박종천;정성엽
    • 대한조선학회논문집
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    • 제57권1호
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    • pp.23-34
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    • 2020
  • This paper covers the development of prediction techniques for ice load on ice-breakers operating in continuous ice-breaking under level ice conditions using particle-based continuum mechanics. Ice is assumed to be a linear elastic material until the fracture occurs. The maximum normal stress theory is used for the criterion of fracture. The location of the crack can be expressed using a local scalar function consisting of the gradient of the first principal stress and the corresponding eigen-vector. This expression is used to determine the relative position of particle pair to the new crack. The Hertz contact model is introduced to consider the collisions between ice fragments and the collisions between hull and ice fragments. In order to verify the developed technique, the simulation results for the three-point bending problems of ice-specimen and the continuous ice-breaking problem around a wedge-type model ship with bow angle of 20° are compared with the experimental results carrying out at Korea Research Institute of Ships and Ocean Engineering (KRISO).