• Title/Summary/Keyword: heating method

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A Study on Induction Heating with Compulsive Surface Cooling in Semi-Solid Forming Process (반용융 성형에서 간제 표면 냉각에 의한 유도 가열 방법에 관한 연구)

  • Choi, J. C.;Kim, B. M.;Choi, Y.;Park, J. H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.465-468
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    • 2000
  • The procedure of semi-solid forming is composed of heating a billet, forming, compression holding and ejecting step. There are several methods to heat a billet during semi-solid forming process such as electric heating and induction heating. Usually in semi-solid forming process, induction heating has been adopted to achieve more uniform temperature of semi-solid material. Although induction heating is better method than any others, however, there is still difference of temperature between internal part and surface part of semi-solid material. Worse yet, in case of high liquid fraction of semi-solid material, liquid of the billet will flow down though solid of the billet still remains, which is very difficult to handle. In the present study, induction heating of semi-solid material with compulsive surface cooling has been performed to obtain uniform distribution of temperature. Distribution of temperature of the billets was measured and compared with that of conventional distribution of temperature. By this new induction heating method, not only temperature over the whole billet become uniform, but also control of temperature is possible.

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The Effectiveness of Weaving Motion and Determination of Optimal Heating Condition in Line-heating (선상가열시 위빙방식의 효율성과 최적 가열조건 결정에 관한 연구)

  • 하윤석;장창두
    • Journal of the Society of Naval Architects of Korea
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    • v.41 no.4
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    • pp.68-76
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    • 2004
  • Inherent strain method for analyzing deformation of line-heating is substituting experiments of high cost, because of its high accuracy and quickness. Nowadays, the progressing forms of line-heating are not straight moving motions used to traditional studies, but weaving motions which can diversely input heat source. In shipyard, reasons of weaving motions are induction of a special characteristic by water cooling, maximum temperature limitation for keeping plates from melting, and rhythm for workman's maintaining velocity. On this study, a method which can obtain optimal weaving heating condition was presented, some examples were introduced, and the results corresponded to works of shipyard. Lastly, what the specifications of plates on efficiency are is presented, through the quality standard of shipyard and FEM heat transfer simulation. The ultimate purpose of line heating is the automation, so in case of plates which need weaving heating, the optimal heating condition suggested by this study can be used well in designing coil specifications of induction heaters which are heat input sources of new generation.

A Feasibility Study on the Use of Autogeneous GTAW for Correction of Distortions in Welded Aluminum Alloy Structures (알루미늄 熔接構造物의 變形橋正을 위한 Autogeneous GTAW의 適用 可能性 硏究)

  • 하용훈;강춘식;유순영
    • Journal of Welding and Joining
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    • v.10 no.1
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    • pp.20-34
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    • 1992
  • Characteristics of two correcting methods, a new Autogeneous GTAW heating (TIG) method and the conventional GMAW bead-on plate welding(MIG) method, for distorted aluminum fabrication structures were studied. As a result of microscopic study of Autogeneous GTAW heating and GMAW bead-on plate welding areas, porosities in weld metal and surface cracks in local heating zone were found. Through the mechanical tests, it was verified that porosities decrease tensile strength and surface of distortion, angular displacement and transeverse shrinkage were measures and compared. In order to investigate changes of material properties in heating area and cause of defects such thermal stresses were calculated by ADINA. Through the computations of transient thermal stresses and microscopic observation of fracture surface, thermal stress was found to be the cause of crack during Autogeneous GTAW heating.

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A Study on Heating Characteristics of Ground Source Heat Pump with Variation of Heat Exchange Methods (열교환방식에 따른 지열히트펌프의 난방특성에 관한 연구)

  • Cha, Dong-An;Kwon, Oh-Kyung;Park, Cha-Sik
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.8 no.2
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    • pp.9-15
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    • 2012
  • The objective of this study is to investigate the influence on the heating performance for a water-to-water 10RT ground source heat pump by using the water switching and refrigerant switching method. The test of water-to-water ground source heat pump was measured by varying the compressor speed, load side inlet temperature, and ground heat source side temperature. The heating capacity and COP of the heat pump increased with increasing ground heat source temperature. As a result, compared to a refrigerant switching method, the water switching method with counter flow improves the heating capacity and COP by approximately 5% in average, respectively.

Review of 3D Sandmold Binder Removal Time Using Electric Furnace (전기로를 활용한 3D 샌드몰드 바인데 제거 시간 검토)

  • Park, Yong-Kyu;Choi, Byung-Keol;Yoon, Ju Yong;Choi, Sang-Hoon;Yoon, Gi-Won;Lee, Dae-Seek
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.209-210
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    • 2022
  • This research reviewed the status of binder removal depending on the heating temperature and duration by using the 3D sand mold as an electric heating method. In the case of the electric heating method, it was confirmed that a heating temperature of at least 800℃ or higher was required to remove the binder of the 3D sand mold, and the heating duration was confirmed to be about 10 minutes. Afterwards, it is considered necessary to further evaluate the additional binder removal method and the utilization of recycling silica in consideration of economic feasibility and productivity.

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An Experimental Study on the Manufacturing Method and Performance of Planar Thick Film Heaters for Electric Vehicle Heating (전기자동차의 난방용 면상 후막히터의 제조방법과 성능에 관한 실험적 연구)

  • Chae-Yeol Lee;Jong-Han Im;Jae-Wook Lee;Sang-Hee Park
    • Journal of the Korean Society of Industry Convergence
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    • v.27 no.3
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    • pp.685-692
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    • 2024
  • Currently used heating elements are metal and non-metal heating elements, including various types of heaters, and resistance line heating elements have a problem of decreasing thermal efficiency over time, so to solve this problem, a planar heating element using high-purity carbon materials and oxidation-resistant inorganic compounds was applied. Through the manufacture of planar heating elements using CNT, ruthenium composite materials, and ruthenium oxide, physicochemical performance and capacity were increased, and instantaneous responsiveness was increased. Through thick film technology applicable to various base bodies, fine patterns were formed by the screening method in consideration of the fact that the performance of the heat source depends on the viscosity and pattern shape. The heating element was manufactured by thick film printing technology by mixing ruthenium oxide, CNT, Ag, etc. The characteristics of each paste were analyzed through viscosity measurement, and STS 430 was used as a base. Surface temperature and efficiency were measured by testing heaters manufactured for small wind tunnels and real-vehicle experiments. The surface temperature decreased as the air volume increased, and the optimal system boundary was found to be about 200 mm. Among the currently used heating elements, this paper manufactured a planar heating element using thick film technology to find out the relationship between air volume and temperature, and to study the surface temperature.

Development of High-Frequency Induction Heating Method Using Adhesive Waterproofing Sheet Laminated with Aluminum Sheet (알루미늄 박판 점착 복합 방수시트를 이용한 고주파 유도가열 방수공법 개발 평가 연구)

  • Kim, Yun Ho;Kim, Dong Bum;Park, Jin-Sang;Oh, Sang Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.05a
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    • pp.111-114
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    • 2011
  • Waterprooping Method with sheet need to study technology and multilateral verification considering the arctic conditions as low temperature and humidity, which is the result only considered of material aspects without environmental condition in construction But there are no measures up until now. To solve this problem by using high frequency induction heating method developed waterproof sheets, cold (5 ℃ or less) can be applied in a more stable environment, water-resistant materials and construction methods were studied for development. The results of the test showed that high frequency induction heating method is effective for usability in low temperature condition and securement of proper quality than existing Waterprooping Method with sheet need.

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Prediction of Heating-line Positions for Line Heating Process by Using a Neural Network (신경회로망을 이용한 선상가열공정의 가열선 위치선정에 관한 연구)

  • 손광재;양영수;배강열
    • Journal of Welding and Joining
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    • v.21 no.4
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    • pp.31-38
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    • 2003
  • Line heating is an effective and economical process for forming flat metal plates into three-dimensional shapes for plating of ships. Because the nature of the line heating process is a transient thermal process, followed by a thermo elastic plastic stress field, predicting deformed shapes of plate is very difficult and complex problem. In this paper, neural network model o3r solving the inverse problem of metal forming is proposed. The backpropagation neural network systems for determining line-heating positions from object shape of plate are reported in this paper. Two cases of the network are constructed-the first case has 18 lines which have different positions and directions and the second case has 10 parallel heating lines. The input data are vertical displacements of plate and the output data are selected heating lines. The train sets of neural network are obtained by using an analytical solution that predicts plate deformations in line heating process. This method shows the feasibility that the neural network can be used to determine the heating-line positions in line heating process.

Willingness-to-pay for the Use of Renewable Energy by Experts (신재생에너지분야 전문가의 지불의사액 조사 연구)

  • Lim, So-Young;Heo, Eun-Nyeong
    • New & Renewable Energy
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    • v.4 no.4
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    • pp.44-49
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    • 2008
  • This study uses contingent valuation method (CVM) to elicit willingness to pay monthly for electricity or heating produced by renewable energy (RE). The experts who participated in the conference of the Korean Society for New and Renewable Energy in May of 2008 were asked to answer the questionnaires: how much would you be willing to pay monthly to receive electricity (or heating) generated by RE? We find some evidence that the respondents have higher willingness to pay for RE electricity than RE heating even if the average electric bills were lower than the heating bills. The respondent who belongs to a large family and has a good opinion of RE tends to show high willingness to pay for both RE electricity and RE heating.

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A Study on the Mechanical Properties of Heated Plates by Induction Heating System (고주파 유도가열된 조선용 강판의 기계적 특성 연구)

  • Hyun, Chung Min;Yi, Myung Su;Cho, Si Hoon;Jang, Tae Won
    • Journal of Welding and Joining
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    • v.32 no.1
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    • pp.47-52
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    • 2014
  • Due to of high intensity, lower noise and easy controllability of the heat, induction heating system became well known. Induction heating method has been suggested as substitute for the gas heat source and adopted in the automation of curved hull forming system. In this study, an investigation was accomplished to find the effects on the change of material properties when the induction heating was applied on the mild steel plate. Plates were heated using weaving method to get sufficiently heat affected zone and then cooled with water or in the air. The mechanical properties of the heated plate were evaluated. As results, the tensile test, impact test and microstructures satisfied the class rule.