• Title/Summary/Keyword: heat treatment processing

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Microstructural evolution of primary solid particles and mechanical properties of AI-Si alloys by rheocasting (AI-Si계 리오캐스팅합금의 초정입자의 응고조직 및 기계적성질)

  • Lee, J.I.;Lee, H.I.;Ryoo, Y.H.;Kim, D.H.;Kim, M.I.
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.4
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    • pp.244-252
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    • 1994
  • The morphological changes of primary solid particles as a fuction of process time on Al-Si alloys during semi-solid state processing with a shear rate of 200s were studied. In hypereutectic Al-15.5wt%Si alloy, it was observed that primary Si crystals are fragmented in the early stage of stirring and morphologies of primary Si crystals change from faceted to spherical during isothermal shearing for 60 minutes. In quaternary Al-12.5wt%Si-2.9wt%Cu-0.7wt%Mg alloy system, it was observed both primary silicon and ${\alpha}$-alumunum particles. Microstructural evolution of primary Si crystals was similar to that of the hypereutectic Al-Si alloy but equiaxed ${\alpha}$-Al dendrites are broken into nearly spherical at the early stage of shearing and later stage of the isothermal shearing ${\alpha}$- Al particles are slightly coarsoned by Ostwald ripening. Mechanical properties of Al-Si-Cu-Mg alloy were compared to those from other processes (squeeze casting and gravity casting). After T6 heat treatment, comparable values of hardness were obtained while slightly lower compressive strength values were observed in rheocast alloy. The elongation, on the other hand, exhibited significant increasement of 15% over gravity cast alloy.

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A Study on the Residual Stress of AISI 4140 Formed during Surface Hardening Treatment by using the CO2 Laser Beam (CO2레이저 비임을 이용한 표면경화 처리중 형성된 AISI 4140의 잔류응력에 관한 연구)

  • Park, K.W.;Lee, J.B.;Han, Y.H.;Lee, S.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.9 no.4
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    • pp.289-299
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    • 1996
  • This study has been performed to investigate into some effects of power density and traverse speed of laser beam on the microstructure, hardness and residual stress of AISI 4140 treated by laser surface hardening technique. Optical micrograph has shown that large martensite and a small amount of retained austenite in outermost surface layer and fine lath martensite in inner surface hardened layer are formed under the condition of a given power density and traverse speed. Hardness measurements have revealed that as the power density increases at a given 2.0m/min of the traverse speed, the maximum hardness values of outermost surface hardened layer is increased from Hv=635 to Hv=670. X-ray analysis for residual stress has exhibited that low compressive residual stress values are obtained in center point of the cress section of surface hardened layer with in mid point between the edge and the center point, about 1.5mm from the center point, due simply to a difference in self-quenching rate. It has been shown that the higher the power density at a given traverse speed and the olwer the traverse speed at a given power density, the more the compressive residual stress values are increased due to an increase in the input heat of laser beam.

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A Study on the Effects of the Fatigue Life due to the Processing of the Butt Weld Specimens and the Fatigue Life Estimation due to the Weld Zone Profiles (철도 구조물용 맞대기 용접시편 가공에 의한 피로수명 영향 및 용접부 형상을 이용한 피로수명 예측 연구)

  • Kim Jae-Hoon
    • Journal of the Korean Society for Railway
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    • v.9 no.4 s.35
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    • pp.371-378
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    • 2006
  • This study investigates the effects of the material properties and the fatigue behaviors in the SM490A material butt weld specimens due to the heat-treatment and the grinding. In the fatigue behavior, the heat-treatment affects the fatigue life. The S-N curves of both matrix specimen and butt weld specimen are reversed at some cycle by the existence or nonexistence of heat-treatment. The grinding on the bead makes the fatigue limit decrease in the all specimens. But the reinforcement removed, the fatigue limit increases at the high cycle. Also, this study investigates the fatigue life estimation by examining butt weld bead profiles. The butt weld beads, which are welded by semi-robot method, have non-uniform bead profiles described by $\theta,\;\rho$ and h. The stress concentration factors $K_t$, are changed by each different $\theta,\;\rho$ and h from 1.395 to 2.863. Hence, the sensitivity of $K_t$ is changed by each $\theta,\;\rho$ and h. As $\theta$ becomes lower and $\rho$ and h become higher, $K_t$ increases. The fatigue life can he estimated very closely for the AAY specimens without residual stress using only butt weld bead profiles. But, fur the AAN specimens with residual stress, the fatigue life must be estimated by considering both the weld bead profiles and the residual stress data.

Mechanical Properties Characteristics according to Heat Treatment Conditions of Medical Bone Plates by 3D Printing (3D프린팅 제조기반 골절합용 금속판의 열처리 조건에 따른 기계적 성능 특성)

  • Jung, Hyunwoo;Park, Sung Jun;Woo, Heon
    • Journal of Biomedical Engineering Research
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    • v.43 no.2
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    • pp.116-123
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    • 2022
  • This study analyzes the Mechanical properties of a medical bone plate by 3D printing. With the recent development of 3D printing technology, it is being applied in various fields. In particular, in the medical field, the use of 3D printing technology, which was limited to the existing orthosis and surgical simulation, has recently been used to replacement bones lost due to orthopedic implants using metal 3D printing. The field of application is increasing, such as replacement. However, due to the manufacturing characteristics of 3D printing, micro pores are generated inside the metal printing output, and it is necessary to reduce the pores and the loss of mechanical properties through post-processing such as heat treatment. Accordingly, the purpose of this study is to analyze the change in mechanical performance characteristics of medical metal plates manufactured by metal 3D printing under various conditions and to find efficient metal printing results. The specimen to be used in the experiment is a metal plate for trauma fixation applied to the human phalanx, and it was manufactured using the 'DMP Flex 100(3D Systems, USA), a metal 3D printer of DMLS (Direct Metal Laser Sintering) method. It was manufactured using the PBF(Powder Bed Fusion) method using Ti6Al4V ELI powder material.

Effect of Hot Water Treatment on Storage Quality of Minimally Processed Onion (열수처리가 신선 편의가공 양파의 저장품질에 미치는 효과)

  • Hong, Seok-In;Lee, Hyun-Hee;Son, Seok-Min;Kim, Dong-Man
    • Korean Journal of Food Science and Technology
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    • v.36 no.2
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    • pp.239-245
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    • 2004
  • Storage quality of minimally processed onion as influenced by hot-water dipping was investigated to examine feasibility of mild heat treatment as efficient post-processing method. fresh onions were peeled, trimmed, and dipped in hot water at various temperatures ($50-80^{\circ}C$) for 1 min. Heat-treated onions were cooled, de-watered, packaged in low density polyethylene (LDPE) film pouches ($63\;{\mu}m\;thickness$), and stored at $10^{\circ}C$. Samples treated at higher temperatures ($70-80^{\circ}C$) showed significant increases in flesh weight loss and discoloration during storage as compared to others. Hot-water dipping remarkably reduced initial microbial load of prepeeled onions, with over 1 log cycle decrease in aerobic bacterial count. After 7 days storage, no significant differences in viable aerobe count were observed among treated and untreated samples, with both showing $10^{6}-10^{7}\;CFU/g$. For sensory attributes including discoloration, wilting, decay, and visual quality, onions treated with hot-water dipping at $60^{\circ}C$ scored highest. Results suggested hot-water dipping at specific condition as practical post-processing treatment could effectively prolong shelf life of minimally processed onion.

A Study on the Development of the Rotary and Linear Laser Modules (회전식 및 직선식 레이저 모듈 개발에 관한 연구)

  • Sim, Min-Seop;Hwang, Seong-Ju;Kim, Dong-Hyeon;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.2
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    • pp.119-123
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    • 2014
  • Recently, laser processing technologies have been developed in many different industrial fields. The laser processing technologies are widely being applied such as laser assisted machining, cladding, heat treatment and coating. In the laser modules of the laser assisted machining system, laser lens is very important for accuracy and productivity of product. As the laser beam size, shape and focusing distance change, heat input energy of preheating point can be changed, the laser module of the laser assisted machining system should be equipped with various lenses differing beam size, beam shape and focusing distance. In this study, the rotary and linear laser modules are suggested. The finite element analysis is carried out to certify the static and dynamic stabilities of the developed laser modules. Finally, the rotary and linear laser modules have been fabricated successfully using the analysis results.

Effect of Cutting off Processing SCM415 on Surface Roughness and Thickness of Materials (SCM415의 절단가공이 표면조도와 재료 두께에 미치는 영향)

  • Kim, Jin-Su;Kang, Seong-Ki;Shin, Mi-Jung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.2
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    • pp.20-26
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    • 2013
  • This study focused on how it affects the surface roughness of work piece in cutting SCM415 steel, widely used steel in industry, by TiCN and TiN tools. Following conclusion was drawn from several experiments. The surface roughness of heat treated workpiece was better than that of non heat-treated materials. Moreover, the roughness of surface roughness(Ra 0.25) on feeding rate of 0.05 was better when it was in wet process, rather than dry process. As the feeding rate increases, TiCN coating tool shows better roughness of surface than TiN tool. Also, in heated treatment, TiCN coating tool shows the least straightness dimension deviation at feeding rate of 0.05, 0.15mm/rev, and concave-like R shape appears by the feeding rate orders of 0.05, 0.15, 0.1, 0.125 and 0.075mm/rev.

Effect of T6 and T73 Heat Treatments on Microstructure, Mechanical Responses and High Cycle Fatigue Properties of AA7075 Alloy Modified with Mg and Al2Ca ((Mg + Al2Ca)로 개량된 AA7075 합금의 미세조직, 기계적 특성, 그리고 고주기 피로 특성에 미치는 T6 및 T73 열처리의 효과)

  • Hwang, Y.J.;Kim, G.Y.;Kim, K.S.;Kim, Shae K.;Yoon, Y.O.;Lee, K.A.
    • Transactions of Materials Processing
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    • v.30 no.1
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    • pp.5-15
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    • 2021
  • The effects of heat treatments (T6 and T73) on the microstructure, mechanical properties, and high cycle fatigue behavior of modified AA7075 alloys were investigated. A modified 7075 alloy was manufactured using modified-Mg (Mg-Al2Ca) instead of the conventional element Mg. Based on the microstructure, the average grain size was 4.5 ㎛ (T6) and 5.2 ㎛ (T73). Regardless of heat treatment, the modified AA7075 alloys consisted of Al matrix containing homogeneously distributed Al2CuMg and MgZn2 phases with reduced Fe-intermetallic compound. Room temperature tensile tests showed that the properties of modified 7075-T6 (Y.S.: 622MPa, T.S: 675MPa, elongation: 15.4%) were superior to those of T73 alloy (Y.S.: 492MPa, T.S: 548MPa, elongation: 12.8%). Experimental data show that the fatigue life of T6 was 400 MPa, about 64% of its yield strength. However, the fatigue life of T73 alloy was 330 MPa and 67%. Irrespective of the stress level, all crack initiation points were located on the specimen surface, and no inclusions acting as stress concentrators were seen. Superior mechanical properties and high cycle fatigue behavior of modified AA7075-T6 alloy are attributed to the fine grains and homogeneous distribution of small second phases such as MgZn2 and Al2CuMg, in addition to reduced Fe-intermetallic compounds.

Heat-Killed and Live Enterococcus faecalis Attenuates Enlarged Prostate in an Animal Model of Benign Prostatic Hyperplasia

  • Choi, Young-Jin;Fan, Meiqi;Tang, Yujiao;Iwasa, Masahiro;Han, Kwon-Il;Lee, Hongchan;Hwang, Ji-Young;Lee, Bokyung;Kim, Eun-Kyung
    • Journal of Microbiology and Biotechnology
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    • v.31 no.8
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    • pp.1134-1143
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    • 2021
  • In the present study, we investigated the inhibitory effect of heat-killed Enterococcus faecalis (E. faecalis) and live E. faecalis on benign prostatic hyperplasia (BPH). The BPH rat model was established by administering male rats with testosterone propionate (TP, 5 mg/kg, in corn oil) via subcutaneous injections daily for four weeks after castration. The rats were divided into five groups: Con, corn oil-injected (s.c.) + DW administration; BPH, TP (5 mg/kg, s.c.) + DW administration; BPH+K_EF, TP (5 mg/kg, s.c.) + heat-killed E. faecalis (7.5 × 1012 CFU/g, 2.21 mg/kg) administration; BPH+L_EF, TP (5 mg/kg, s.c.) + live E. faecalis (1 × 1011 CFU/g, 166 mg/kg) administration; BPH+Fi, TP (5 mg/kg, s.c.) + finasteride (1 mg/kg) administration. In both of BPH+K_EF and BPH+L_EF groups, the prostate weight decreased and histological changes due to TP treatment recovered to the level of the Con group. Both of these groups also showed regulation of androgen-signaling factors, growth factors, and apoptosis-related factors in prostate tissue. E. faecalis exhibited an inhibitory effect on benign prostatic hyperplasia, and even heat-killed E. faecalis showed similar efficacy on the live cells in the BPH rat model. As the first investigation into the effect of heat-killed and live E. faecalis on BPH, our study suggests that heat-killed E. faecalis might be a food additive candidate for use in various foods, regardless of heat processing.

Studies on the Extraction of Korean Ginseng Component -Part 1. Differences of Saponins in Korean Ginseng by Cultivation Area and Processing- (인삼성분(人蔘成分)의 추출(抽出)에 관한 연구 -제1보 인삼(人蔘)의 지역별(地域別) 및 가공중(加工中) Saponin구성성분(構成成分)의 변화-)

  • Yu, Ju-Hyun;Kim, Hai-Jung;Pyun, Yu-Ryang;Nam, Sung-Hi
    • Korean Journal of Food Science and Technology
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    • v.9 no.4
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    • pp.313-316
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    • 1977
  • The patterns of saponins of lateral gingengs cultivated different areas and various ginseng products were investigated by quantitative thin-layer chromatography. In the case of ginseng cultivated in the Kum San and Gang Hwa area, some parts of the panaxatriol series of the saponins (peak 6 and 7.8.9) were higher in concentration than in ginseng grown in other areas while the other ingredients were almost the same. In the process of heat treatment the quantity of peak 2 was generally decreased. However, in the case of red and white ginseng, one part of the panaxatriol saponins, peak 6 was increased. This tendency was also found in honeyed ginseng and ginseng tea which were not exposed to sunlight, but the increase was much less. The change in the red and white ginseng which were exposed to sunlight was very substantial. Therefore we can assume that the increase of peak 6 comes about due to the combination of heat treatment and exposure to sunlight, especially due to exposure to sunlight.

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