• 제목/요약/키워드: heat softening

검색결과 199건 처리시간 0.03초

AZ31B 마그네슘 합금의 인장특성 및 이방성의 실험적 연구 (An Experimental Study on Anisotropic Tensile Properties of AZ31 Mg Alloy)

  • 김세호;이형욱;이근안;김경태;최석우
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.254-257
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    • 2007
  • In this paper, anisotropic tensile properties of the AZ31B Mg-alloy sheet are obtained with the tensile test at elevated temperatures. Change of microscopic structures and the hardness is inspected after the solution heat treatment process in order to confirm the micro-structural stability of the used sheet metal. Results obtained from tensile tests show that it is very difficult to apply the conventional modeling scheme with the assumption of strain hardening to the forming analysis of the magnesium alloy sheet which shows the strain-softening behavior at the elevated temperature.

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베어링 강(STB2)의 마멸에 미치는 알루미나 세라믹스의 마멸기구 (A Study on the Wear Mechanism of the Alumina Ceramics for the Wear of STB2)

  • 남준우;전태옥;진동규
    • 한국정밀공학회지
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    • 제12권3호
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    • pp.62-72
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    • 1995
  • The present study was undertaken to investigate the dry wear mechanism of the alumina ceramics in the purity variation for the wear of STB2. The wear test was carried out under different experimental condition various sliding speed, contact pressure and sliding distance. According as the alumina purity increased, wear volume of the STB2 decreased and minimum value of wear volume was over to high speed side. According as the sliding speed and sliding distance increased, friction coefficient decreased owing to drop of the shear strength, it decresed largely owing to decreased of elastic modulus and thermal conductivity with decrease in alumina purity. Indicative of minimum, value of wear volume, low speed side was abrasive wear, high speed side was wear of heat softening. The friction surface of ceramics protacted by oxide was transfer from STB2.

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고장력강 파이버 레이저 용접부의 HAZ 연화 특성에 관한 연구 (A Study on HAZ Softening Characteristics of Fiber Laser Weldment for High-Strength Steel)

  • 박민호;김일수;이종표;진병주;김도형;김인주;김지선
    • Journal of Welding and Joining
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    • 제33권6호
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    • pp.27-35
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    • 2015
  • Laser welding sector in the automotive industry has been widely recognized as one of the most important bonding processes, such as parts welding. Efforts to improve productivity and weld quality have been progressing steadily. In addition, laser welding is suitable for welding process that can produce high-quality welds suitable for flexible production and small quantity batch productions. In order to ensure the rigidity of the material, high strength material are applied to more than 1 GPa class body parts and automotive bumper beams. However, not only the situation is that the trend of domestic research, but also development is based on product molding considering freedom of shape where reinforcement is applied to meet the safety regulations and high-speed crash performance, despite the use of high strength materials. The tendency for heat-affected zone (HAZ) softening phenomenon common in areas of laser welded high tensile steel welding confirmed the occurrence of weld softening effect according to the process parameters. Based on this, range of process parameters could be selected for ensuring weld quality.

열간 단조 공정에서 금형 수명 향상을 위한 공정 설계 (Process Design for Improving Tool Life in Hot Forging Process)

  • 이현철;김병민;김광호
    • 소성∙가공
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    • 제12권1호
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    • pp.18-25
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    • 2003
  • This paper explains the process design for improving tool life in the conventional hot forging process. The thermal load and the thermal softening are happened by contact between the hotter billet and the cooler tools in hot forging process. Tool life decreases considerably due to the softening of the surface layer of a tool was caused by a high thermal load and long contact time between the tools and the billet. Also, tool life is to a large extent limited by wear, heat crack and plastic deformation in hot forging process. Above all, the main factors which affect die accuracy and tool life we wear and the plastic deformation of a tool. The newly developed techniques for predicting tool life are applied to estimate the production quantity for a spindle component and these techniques can be applied to improve the tool life in hot forging process.

소성변형 및 마멸을 고려한 열간 단조 금형의 수명 평가 (Tool life Evaluation of Hot Forging about Plastic Deformation and Wear)

  • 이현철;김동환;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2002년도 춘계학술대회 논문집
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    • pp.163-168
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    • 2002
  • Hot forging is widely used in the manufacturing of industry machine component. The mechanical, thermal load and thermal softening which are happened by the high temperature in hot forging process. Tool life decreases considerably due to the softening of the surface layer of a tool caused by a high thermal load and long contact time between the tool and billet. Also, tool life is to a large extent limited by wear, heat crack and plastic deformation in hot forging process. These are one of the main factors affecting die accuracy and tool life. That is because hot forging process has many factors influencing tool life, and there was not accurate in-process data. In this research, life prediction of hot forging tool by wear and plastic deformation analysis considering tempering parameter has been carried out for automobile component. The new developed technique in this study for predicting tool life can give more feasible means to improve the tool life in hot forging process.

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열처리가 Ni-Cr 합금으로 제작된 하부구조물의 변연 및 내면 간격에 미치는 영향 (Effect of heat treatment of core fabricated by Ni-Cr alloy on marginal and internal fit)

  • 김재홍;김기백;정재관
    • 한국산학기술학회논문지
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    • 제18권9호
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    • pp.244-250
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    • 2017
  • 보철물의 완성도를 평가할 수 있는 요소는 여러 가지가 있으나, 그 중 가장 중요한 하나는 보철물의 적합도이다. 합금은 기계적, 물리적 성질 그리고 연마성 개선을 위해 연화열처리나 경화열처리 과정을 거치는데, 이때의 열처리 방법이 Ni-Cr 합금 core의 변연 및 내면 간격에 어떠한 영향을 미치는지 알아보고자 한다. 실험을 위해 하악 좌측 대구치가 지대치인 석고 모형 30개를 제작하고 dipping법을 이용하여, 3 group(A, B, C)으로 나누어 group당 10개, 총 30개의 Ni-Cr 합금 core를 제작 하였다. 이들을 열처리를 하지 않은 것과 연화, 경화 열처리 방법으로 열처리함에 따라 적합도를 silicone replica technique을 이용하여 측정하였다. 세 집단 간의 평균값에 유의한 차이가 있는지 알아보기 해 독립표본 t-검정으로 분석하였다(${\alpha}=0.05$). 실험 결과 변연 부위(1, 6)에서는 통계적으로 유의한 차이를 보였으나(p<0.05), 나머지 내면 부위(2, 3, 4, 5)에서는 유의한 차이를 보이지 않았다(p>0.05). 이러한 결과로 미루어 볼 때 Ni-Cr 합금은 열처리를 하지 않는 것이 적합도 측면에서 나을 것으로 사료된다. 이에 추가적인 임상적용 연구를 통해 더욱 심도 있는 평가되어야 할 것으로 판단된다.

α+β 타이타늄 합금의 미세조직 제어에 따른 기계적 특성 (Mechanical Properties Variation of Ti-6Al-4V Alloy by Microstructural Control)

  • 황유진;박양균;김창림;김진영;이동근
    • 열처리공학회지
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    • 제29권5호
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    • pp.220-226
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    • 2016
  • The mechanical properties of Ti-6Al-4V can be improved by microstructural control through the heat treatment in ${\alpha}+{\beta}$ region. The heat treatment was carried out with a variety of heat treatment temperatures and holding times to find the optimized heat treatment conditions and it was analyzed by linking the microstructural characteristics and mechanical properties. The part of ${\beta}$ phase with $10{\pm}2wt%$ vanadium was transformed into ${\alpha}^{{\prime}{\prime}}$ martensite phase after quenched, so the hardness and tensile properties were decreased below $900^{\circ}C$. The higher the heat treatment temperature is, the smaller is the vanadium-rich region, which leads to transformation into hcp ${\alpha}^{\prime}$ martensite above $900^{\circ}C$. The hardness and tensile properties were improved due to the hard ${\alpha}^{\prime}$ martensite. As the holding times were longer, the hardness and tensile properties decreased below $900^{\circ}C$ because of the softening effect by the grain growth. When varying the holding times above $900^{\circ}C$, the change of mechanical properties was slight because the softening effect of grain growth and the strengthening effect of ${\alpha}^{\prime}$ phase were counteractive. Therefore, the best conditions of heat treatment, which is in the range of $920{\sim}960^{\circ}C$, 40 min, WQ, can effectively improve the mechanical properties of Ti-6Al-4V.

AH36-TMCP강의 용접후열처리 효과에 관한 연구 (A Study on Effect of PWHT in AH36-TMCP Steel)

  • 유효선;장원상;안병국;정세희
    • Journal of Welding and Joining
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    • 제16권6호
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    • pp.44-51
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    • 1998
  • It is well known that the fine bainitic microstructure obtained by TMCP(thermo-mechanical control process) secures the high toughness of base metal. Besides, TMCP steel is very suitable for high heat input in welding as it has low carbon equivalent. In HAZ, however, the accelerated cooling effect imparted on the matrix by the weld thermal cycles is relieved and thus the weldment of TMCP steel has softening zone which shows low fracture toughness compared with base metal. Therefore, PHWT of weldment is carried out to improve the fracture toughness in weldment of TMCP steel which has softening zone. In this study, the effects of PWHT on the weldment of AH36-TMCP steel are investigated by the small punch (SP) test. From the several results such as SP energy and displacement at room temperature, the behavior of transition curves, the fracture strength at -196$^{\circ}C$, distribution of (DBTT)sp and (DBTT)sp, the PWHT condition of A.C. after 85$0^{\circ}C$-1 sec W.C. was suitable condition for recovering a softening zone of HAZ as welded.

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TMCP 고장력강재와 그 용접부의 저사이클피로특성에 관한 연구 (Low cycle fatigue behaviour of TMCP steel in as-received and welded states)

  • 김영식;한명수
    • Journal of Welding and Joining
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    • 제8권4호
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    • pp.46-57
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    • 1990
  • TMCP steel manufactured by controlled rolling followed by accelerated cooling process is known to have extra-ordinary mechanical properties such as tensile strength and toughness. However, there is much uncertainty about the fatigue fracture characteristics, especially, in the welded state of this steel. In case of this steel, the softening zone by welding is generated in heat affected zone in contrast with the case of conventional normalized high strength steel. This softening zone is considered to play significant roles in low cycle fatigue fracture of the welded part of this steel. In this paper, the low cycle fatigue behaviors of TMCP steel were inspected in as-received and welded state using the smooth specimen. The fatigue life-time was seperately investigated on the basis of failure of the specimen and crack initiation which is detected by differential strain method. Moreover, the low cycle fatigue characteristics of TMCP steel were quantitatively compared with those of the conventional normalized steel of same strength level.

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콜타르로부터 탄소섬유 제조를 위한 프리커서용 석탄계 핏치의 제조 (Preparation of Coal Tar Pitch as Carbon Fibers Precursor from Coal Tar)

  • 고효준;박창욱;조효행;유미정;김명수;임연수
    • 한국재료학회지
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    • 제23권5호
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    • pp.276-280
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    • 2013
  • Coal tar is the primary feedstock of premium graphitizable carbon precursor. Coal tars are residues formed as byproducts of thermal treatments of coal. Coal tar pitches were prepared through two different heat treatment schedules and their properties were characterized. One was prepared with argon and oxidation treatment with oxygen; the other was prepared with oxygen treatment at low temperature and then argon treatment at high temperature; both used coal tar to prepare coal tar pitches. To modulate the properties, different heat treatment temperatures ($300{\sim}400^{\circ}C$) were used for the coal tar pitches. The prepared coal tar pitches were investigated to determine several properties, such as softening point, C/H ratio, coke yield, and aromaticity index. The coal tar pitches were subject to considerable changes in chemical composition that arose due to polymerization after heat treatment. Coal tar pitch showed considerable increases in softening point, C/H ratio, coke yields, and aromaticity index compared to those characteristics for coal tar. The contents of gamma resin, which consists of low molecular weight compounds in the pitches and is insoluble in toluene, showed that the degree of polymerization in the pitches was proportional to C/H ratio. Using an oxidizing atmosphere like air to prepare the pitches from coal tar was an effective way to increase the aromaticity index at relatively low temperature.