• Title/Summary/Keyword: heat recovery steam generator

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Influence on heat transfer due to uneven flow (유동 불균일이 전열관 튜브에 미치는 영향)

  • Chong, Chae-Hon;Song, Jung-Il
    • 한국태양에너지학회:학술대회논문집
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    • 2008.11a
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    • pp.273-279
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    • 2008
  • The purpose of this study is not only to evaluate thermal performance but also to find the stress behavior of heat transfer tubes under the part load operation in Heat Recovery Steam Generator. Flow analysis was performed to know the behavior of exhaust gas from gas turbine and thermal performance was calculated using distribution of hot exhaust velocity. In addition, tubes temperature during operation were gathered from actual plant to verify the uneven flow distribution under part load operation. Stress analysis was performed using tubes temperature data gathered from actual plant under both part and full load operations to know the stress behavior of tubes.

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Analysis of a small steam injected gas turbine system with heat recovery (열회수를 고려한 소형 증기분사 가스터빈 시스템 해석)

  • Kim, Dong-Seop;Jo, Mun-Gi;Go, Sang-Geun;No, Seung-Tak
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.8
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    • pp.996-1008
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    • 1997
  • This paper describes a methodology and results for the analysis of a small steam injected gas turbine cogeneration system. A performance analysis program for the gas turbine engine is utilized with modifications required for the model of steam injection and the heat recovery steam generator (HRSG). The object of simulation is a simple cycle gas turbine engine under development which adopts a centrifugal compressor. The analysis is based on the off-design operation of the gas turbine and the compressor performance map is utilized. Analyses are carried out with the injection ratio as the main parameter. The effect of steam injection on the power and efficiency of gas turbine and cogeneration capacity is investigated. Also presented is the variation in the main operating parameters inside the HRSG. Remarkable reduction in NOx generation by steam injection is confirmed. In addition, it is observed that for the 100% power operation the temperature of the cooled first nozzle blade decreases by 100.deg. C at full steam injection, which seems to have a favorable effect on the engine life time.

Numerical and Experimental Study of U-Bending of SUS304L Heat Transfer Tubes (SUS304L 튜브의 U-Bending 성형공정에 관한 해석적·실험적 연구)

  • Kim, Y.B.;Kang, B.S.;Ku, T.W.
    • Transactions of Materials Processing
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    • v.23 no.7
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    • pp.405-412
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    • 2014
  • As a major type of heat exchanger, the steam generator (SG) produces steam from heat energy of a nuclear power plant reactor. The steam produced by the steam generator flows into a turbine, and plays an important role in electric power generation. The heat transfer tubes in the steam generator consist of approximately 10,000 U-shaped tubes, which perform a structural role and act as thermal boundaries. The heat transfer tubes conduct the thermal energy between the primary coolant (about $320^{\circ}C$, $157kgf/cm^2$) obtained from the reactor and the secondary coolant (about $260^{\circ}C$, $60kgf/cm^2$) as part of the secondary system. Recently, the heat transfer tubes in the steam generator of the pressurized water reactor (PWR) are primarily produced from Alloy 600 and Alloy 690 seamless tubes. As a pilot study to find process parameters for the cold U-bending process using rotary draw bending, numerical and experimental investigations were conducted to produce U-shaped tubes from long straight SUS304L seamless tubes. 3D finite element simulations were run using ABAQUS Explicit with consideration of the elastic recovery. The process parameters studied were the angular speed, the operation period and the bending angle. Experimental verifications were conducted to insure the suitability of the final U-shaped configurations with respect to both ovality and wall thickness.

Performance Design Analysis of the Supercritical Pressure Bottoming System of Combined Cycle Power Plants Using Once-Through Steam Generator (관류형 증기발생기를 사용한 복합발전용 초임계압 하부시스템의 성능 설계해석)

  • 양진식;김동섭;노승탁
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.10
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    • pp.1370-1377
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    • 2002
  • This study analyzed the design performance of the bottoming system of combined cycle power plants using a once-through heat recovery steam generator. For a parallel arrangement of the main heater and reheater, parametric analyses were carried out to present the criteria for determining the reheater pressure and the location of the starting point of the reheater in the HRSG. The performance of the bottoming system was presented fer a range from high subcritical to supercritical pressure. The steam turbine power is as high as that of conventional triple-pressure bottoming systems. The serial arrangement of heat exchangers with division of each heater into several segments can achieve similar power level.

NUMERICAL STUDY ON FLOW CHARACTERISTIC IN THE HEAT RECOVERY STEAM GENERATOR (배열회수장치의 유동특성에 관한 수치적 연구)

  • Choi, H.K.;Yoo, G.J.;Shin, B.J.;Kim, C.H.
    • Journal of computational fluids engineering
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    • v.15 no.1
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    • pp.17-23
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    • 2010
  • Performance improvements of the heat recovery steam generator(HRSG) can be achieved by improving the flow distribution of exhaust gases for a various type of different equipments. A number of design parameters are systematically investigated and their effects on an index of velocity deviation established. The parameters include the three shape of the transition duct and the wide range of the guide vane angles. The numerical results clearly reveal feature of the flow pattern in the transition duct, velocity deviation and pressure drop at tube bank part.

A Study on Characteristics of HRSG Boiler Inner Tube Scale (HRSG 보일러 튜브 내면 스케일의 특성연구)

  • Lee, Seung-Min;MIN, Byung-Yeon;JEONG, Nyeon-Ho
    • Corrosion Science and Technology
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    • v.11 no.3
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    • pp.82-88
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    • 2012
  • The thickness and chemical composition of oxides on heat recovery steam generator tubes of combined cycle power plant were examined in order to evaluate the corrosion of the tubes. Tubes were removed from the plant after actual operations for 21,482, 42,552 and 56,123 hours respectively. Thickness and growth rate of the oxide scale on reheater inner tube (SA213-T22) were very high compared to those other tubes. The oxide scale was about $250{\mu}m$ thick and uniform. The components of the scale were iron oxides. The oxide scale was mixed oxides consisting of magnetite$(Fe_3O_4)$ and hematite$(Fe_2O_3)$. The oxide on inner tube was removed using many kinds of chemicals and it was found that chelating agents were dissolved faster than other chemicals.

Creep Rupture Life Prediction of High Temperature HRSG Tubes (고온 폐열회수장치 튜브의 크리프 파단특성 평가)

  • Kim, Woo Joong;Kim, Jae Hoon;Jang, Jung Cheol;Kim, Beom Soo;Lee, Gi-Chun
    • Journal of the Korean Society of Safety
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    • v.28 no.3
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    • pp.6-10
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    • 2013
  • The Heat Recovery Steam Generator(HRSG) is a device recycling the exhaust gas of gas turbine in combined power and chemical plants. Since service temperatures was very high, the damage of HRSG tubes intensively occurred in superheater and reheater. The aim of this paper is to determine life and hardness relationship that addresses creep-rupture test and creep-interrupt test in modified 9Cr-1Mo steel. The measured life that consists of function of hardness was found to constant tendency.

Numerical Simulation of Turbulent Flows in Inlet Duct of Heat Recovery Steam Generator (배열회수 안내덕트 내부의 난류유동 수치시뮬레이션)

  • Kwag, Seung-Hyun
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.6
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    • pp.809-813
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    • 2011
  • Turbulent flows are numerically simulated in the three dimensional inlet duct for heat recovery steam generator. The present study is aimed to analyze the effect of a variation in turbulent flow pattern by the change of roof angle in the transition duct. The finite volume based Navier-Stokes equations with unstructured grids are solved to make clear the flow dynamic phenomena. Reviews are made on with the data of path lines, velocity vectors, dynamic pressure, residuals for numerical convergence and so on. The k-epsilon, k-omega, Reynolds stress and RNG k-epsilon are used for generation of turbulence. Two types of roof angle are applied with and without the swirl in the duct. Turbulent flow patterns could be investigated for the optimum duct design based on the computational results.

Test of Heat Recovery Performance of a Microturbine (마이크로터빈의 열회수 성능시험)

  • Jeon, Mu-Sung;Lee, Jong-Jun;Kim, Tong-Seop;Chang, Se-Dong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.8
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    • pp.629-635
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    • 2008
  • Recently, microturbines have received attention as a small-scale distributed power generator. Since the exhaust gas carries all of the heat release, the microturbine CHP (combined heat and power) system is relatively compact and easy to maintain. Generating hot water or steam is usual method of heat recovery from the microturbine. In this work, a heat recovery unit producing hot water was installed at the exhaust side of a 30 kW class microturbine and its performance characteristics following microturbine power variation was investigated. Heat recovery performance has been compared for different operating conditions such as constant hot water temperature and constant water flow rate. In particular, the influence of water flow rate and hot water temperature on the recovered heat was analyzed.

Characteristics of Flow Uniformity at the Section before Tube Bank with the Change of Expansion Inlet Duct Shape in a Heat Recovery Steam Generator (배열회수보일러 입구 덕트 확관 형상 변화에 따른 전열관군 전단 유동균일화 특성)

  • Ha, Ji-Soo
    • Journal of the Korean Institute of Gas
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    • v.16 no.1
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    • pp.1-7
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    • 2012
  • The present study has been carried out to analyze the flow characteristics in the inlet expasion duct of a heat recovery steam generator by using numerical flow analysis. The inlet of HRSG corresponds the outlet of gas turbine exit and the flow after gas turbine has strong swirl flow and turbulence. The inlet flow condition of HRSG should be included the exit flow characteristics of gas turbine. The present numerical analysis adopted the flow analysis result of gas turbine exit flow as a inlet flow condition of HRSG analysis. Because the flow characteristics in the inlet duct of the tube bank is strongly related to the performance of a HRSG, it is most important for the optimal design of HGSG to understanding the flow phenomena in the inlet duct of HRSG. From the present study, the position of breakpoint in the inlet expansion duct should be lower than the reference breakpoint position for the optimal flow uniformity before the tube bank.