• Title/Summary/Keyword: heat pressing

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Die design for HIP'ing of Nickel-base Superalloys (초내열합금 HIP 성형을 위한 금형설계)

  • Lim J.S.;Yeom J.T.;Hou Bongliang;Park N.K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.139-142
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    • 2004
  • Nickel base superalloys are widely used for high temperature applications due to heat resisting capability and corrosion resistance at high temperatures. Superalloys with many strengthening alloying elements are frequently used in powder form to alleviate harmful effects of alloy segregation. HIP (hot isostatic pressing) and DB (diffusion bonding) as a form of solid-state bonding process is used to make turbine components, such as integrated turbine rotors. HIP/DB process requires many technical overcomes related to dimensional changes as well as microstructural control. In this research, HIP/DB process for nickel base superalloys, Udimet 720 and MM 247, were investigated with a view to control the dimensional change during the consolidation process. Simple disc-shaped cans were used to select the conceptual die design for the control of the dimensional change especially in radial direction. The change in the shape of consolidated shape was investigated using commercial FE code with constitutive equations fur low temperature plasticity deformation.

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Effect of Granule Characteristics of Mixed Powder on Mechanical Properties of Hot-Pressed SiC-Whisker/Alumina Composites (혼합분말의 과립특성이 가압소결 탄화규소 휘스커/알루미나 복합재료의 기계적 물성에 미치는 영향)

  • 이해원;송휴섭
    • Journal of the Korean Ceramic Society
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    • v.31 no.12
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    • pp.1513-1520
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    • 1994
  • Mechanical properties of hot-pressed SiC whisker/Al2O3 composites were strongly dependent on the granular characteristics of mixed powder, which were controlled by co-dispersion condition, the existence of steric barrier on whisker surface, and granulating method, etc. Heat-treatment of SiC whiskers at $700^{\circ}C$ for 1 hr in air was very effective both for achieving dispersion stability of whiskers with PVA adsorption and for obtaining excellent mechanical properties of resulting composites. It is believed from the fractography of composites prepared with various whisker dispersion conditions that the most common fracture origin of Al2O3 agglomerate could be attributed to whisker clusters arising due to flocculation. Further improvement of mechanical properties of composites were achieved by hot pressing green tapes prepared by Doctor-blade process, which promoted two-dimensional random alignment of whiskers.

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Study on the Reliability of Engineering Ceramics (구조용 세라믹스 강도의 신뢰성 평가에 관한 연구)

  • 김부안;남기우
    • Journal of the Korean Ceramic Society
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    • v.34 no.2
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    • pp.157-162
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    • 1997
  • Silicon Nitride samples with different microstructure were prepared by hot pressing and subsequent heat treatment under N2 gas pressure. The fracture toughness (KIC)of Si3N4 increased with the increase of grain size, but the bending strength of plain specimen($\sigma$F) decreased. The relation between fracture stress($\sigma$c) and equivalent crack length(ae) agreed well with the calculated values by process zone size failure criterion. A probabilistic failure assessment curve is proposed based on both statistical character of $\sigma$F and KIC.

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The Evaluation of Mechanical Properties of TiNi/Al 6061 Shape Memory Composites by Using Experimental and Finite Element Analysis (TiNi/Al 6061 형상기억복합재료의 기계적특성에 관한 실험 및 해석적 평가)

  • 박동성;박영철;이동화;이규창
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.687-691
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    • 2001
  • Al alloy matrix composite with TiNi shape memory fiber as reinforcement has been fabricated by hot pressing to investigate mechanical properties. The stress-strain behavior of the composites was evaluated at temperatures between 363K and room temperature as a function of pre-strain by using experimental and finite element analysis, and both cases showed that the tensile stress at 363K was higher than that of the room temperature. Especially, the tensile stress of this composite increases with increasing the amount of pre-strain, and it also depends on the volume fraction of fiber and heat treatment. The smartness of the composite is given due to the shape memory effect of the TiNi fiber which generates compressive residual stress in the matrix material when heated after being pre-strained.

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Manufacturing Parameters Affecting Physical Properties and Tribological Behavior of Brake Linings (마찰재의 물성 및 트라이볼로지 특성에 영향을 미치는 주요 성형인자)

  • Kim, Seong-Jin;Kim, Kwang-Seok;Jang, Ho
    • Tribology and Lubricants
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    • v.18 no.2
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    • pp.127-132
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    • 2002
  • The Taguchi method, a robust experimental design, was used to optimize manufacturing parameters of a brake lining during hot pressing and heat treatment. A friction material containing 15 ingredients was employed fur this experiment and friction and wear tests were carried out by using a pad-on-disk type tribotester. Sixteen brake linings with different manufacturing conditions were examined according to a parameter design. From the results of the signal-to-noise (S/N) ratio and the analysis of variance (ANOVA), the cause and effect of the manufacturing parameters on physical properties (hardness and porosity) and friction and wear characteristics of brake linings was obtained.

Fabrication Process and Mechanical Properties of High Volume Fraction SiC Particle Preform (고부피분율 SiC분말 예비성형체의 제조공정과 기계적특성)

  • 전경윤
    • Journal of Powder Materials
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    • v.7 no.1
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    • pp.27-34
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    • 2000
  • The fabrication process and mechanical properties of SiC particle prefrrms with high volume fraction ranged 50∼71% were investigated to make metal matrix composites for possible applications as heat sinks in electronic packares. The SiC particle preforms with 50∼71vol% of reinforcement were fabricated by a new modified process named ball milling and pressing method. The SiC particle performs were fabricated by ball milling of SiC particles with single sized of 48${\mu}$m in diameter or two different size of 8${\mu}$m and 48${\mu}$min diameter, with collodal SiO2 as inorgnic binder in distilled water, and the mixed slurries were cold pressed for consolidation into final prefom. The compressive strengths og calcined SiC particle prefoms increased from 20MPa to 155MPa with increasing the content of inorganis binder, temperature and time for calcination. The increase of compressive strength of SiC particle bridge the interfaces of two neighboring SiC particles.

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VeKo25Cr: A Corrosion and Wear Resistant Powder Metallurgical Alloy with a Basic Hardness of 52 HRC

  • Hofer, Beat W.;Saner, Michel
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.942-943
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    • 2006
  • To meet the demands for use in extremely abrasive and corrosive environments, a new material was developed. The VeKo25Cr distinguishes itself through specifically selected amounts of carbon and carbide forming elements such as Cr, Mo, V, W and Nb. The alloy is based on a Fe matrix. The strength after heat treatment and the wear and corrosion properties are compared to those of other materials. VeKo25Cr can be combined with easy-to-process materials such that the difficult handling is minimized to those places on the piece most subjected to operational wear.

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Sintering of Mechanically Alloyed YSZ Nanocrystalline Powders

  • De la Torre, M. A. Lopez;Dura, O. J.;Hernandez, M.;Garcia-Cordobes, M.;Herranz, G.;Sanchez-Bautista, C.;Rodriguez, G. P.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.670-671
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    • 2006
  • We report on the mechanical and structural properties of nanocrystalline 8% and 10% mol yttria stabilized zirconia (YSZ) obtained using mechanical alloying (MA). The as-milled powders show a body-centered cubic structure with grain sizes in the nanometer scale. After uniaxial pressing and sintering the compacts exhibit good mechanical properties. We discuss the correlation of these enhanced properties with the microstructural changes induced by heat treatment.

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A Study on the Standardization of Fuse Process for Automation of Manufacturing (공장자동화를 위한 신발갑피 Fuse공정 표준화 설계 연구)

  • Kim, Hyun-Hee;Lee, Kyung-Chang
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.2
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    • pp.235-241
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    • 2019
  • The shoe manufacturing process is very low compared to other industries due to the labor-intensive process. As automation and smart factories are becoming more and more automated, changes in the shoe manufacturing process are also needed. In this paper, we want to standardize the fuse manufacturing process by modularizing it. First, we defined the terms of shoeupper and fuse process, the shoe upper fuse process by function and classified it as a modular process. The fuse process can be modularized with pattern supply module, pattern recognition module, pattern laminate module, pattern waiting module, adhesion module, heat pressing module, transmission module, etc.