• 제목/요약/키워드: heat pressing

검색결과 188건 처리시간 0.027초

핫프레스법에 의한 TiNi/Al6061 형상기억복합재료의 제조 및 기계적 특성에 관한 연구 (Fabrication and Characterization of TiNi Shape Memory Alloy Fiber Reinforced 6061 Aluminum Matrix Composite by Using Hot Press)

  • 박동성;이준희;이규창;박영철
    • 대한기계학회논문집A
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    • 제26권7호
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    • pp.1223-1231
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    • 2002
  • Al alloy matrix composite with TiNi shape memory fiber as reinforcement has been fabricated by hot pressing to investigate microstructures and mechanical properties. The analysis of SEM and EDS showed that the composites have shown good interface bonding. The stress-strain behavior of the composites was evaluated at temperatures between 363K and room temperature as a function of prestrain, and it showed that the yield stress at 363K was higher than that of the room temperature. Especially, the yield stress of this composite increases with increasing the amount of prestrain, and it also depends on the volume fraction of fiber and heat treatment. The smartness of the composite is given due to the shape memory effect of the TiNi fiber which generates compressive residual stress in the matrix material when heated after being prestrained. Microstructural observation has revealed that interfacial reactions occur between the matrix and fiber, creating two intermetallic layers.

리튬이온전지의 밀봉용접을 위한 펄스 Nd:YAG레이저 용접조건의 최적화 (Optimization of Pulsed Nd:YAG Laser Welding Conditions for Sealing of Lithium-ion Battery)

  • 김종도;유승조;김장수
    • Journal of Advanced Marine Engineering and Technology
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    • 제30권5호
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    • pp.623-628
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    • 2006
  • Laser material processing is a very fast advancing technology for various industrial applications. because of many advantages. Its major advantage of less and controlled heat input has been exploited successfully for the very critical application of aluminium alloy welding. This study suggested the occurrence source of weld-defects and its solution methods in a welding of lithium ion battery by pulsed Nd:YAG laser. In experiment. battery case has changed over joint geometry from welding of side position to flat one. In the case of a electrolyte injection hole in order to seal it. welding is carried out after pressing Al ball. At this time. an eccentric degree. contact length and gap are worked as a major parameters. As improving the method of Al ball pressing. it was able to reduce an eccentricity. increase the contact length and decrease gap. As a results of a experiment. a sound weld bead shape and crack-free weld bead can be obtained.

리튬이온전지의 밀봉용접을 위한 펄스 Nd:YAG레이저 용접조건의 최적화 (Optimization of Pulsed Nd:YAG Laser Welding Conditions for Sealing of Lithium-ion Battery)

  • 김종도;유승조
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2005년도 전기학술대회논문집
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    • pp.339-343
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    • 2005
  • Laser material processing is a very fast growing technology for various industrial applications, because of many advantages. Its major advantage of less and controlled heat input has been exploited successfully for the very critical application of aluminium alloy welding. This study suggested the occurrence source of weld-defects and its solution methods in a welding of lithium ion battery by pulsed Nd:YAG laser. In experiment, battery case has changed over joint geometry from welding of side position to flat one. In case of a electrolyte injection hole in order to seal it, welding is carried out after pressing Al ball. At this time, an eccentric degree, contact length and gap are worked as a major parameters. As improving the method of Al ball pressing, it was able to reduce an eccentricity, increase the contact length and decrease gap. As a results of a experiment, a sound weld bead shape and crack-free weld bead can be obtained.

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ECAP 가공된 초미세 결정립 Al-4.4%Mg 합금의 동적 변형 및 파괴거동에 미치는 후-열처리 온도의 영향 (Effect of Subsequent Annealing Temperature on Dynamic Deformation and Fracture Behavior of Submicrocrystalline Al-4.4%Mg Alloy via Equal-Channel Angular Pressing)

  • 김양곤;고영건;신동혁;이종수;이성학
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.427-430
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    • 2008
  • The influence of subsequent annealing treatment on the dynamic deformation and the fracture behavior of submicrocrystalline Al-4.4%Mg alloy is investigated in this study. After inducing an effective strain of 8 via equal-channel angular pressing at $200^{\circ}C$, most of the grains are considerably reduced to nearly equiaxed grains of $0.3{\mu}m$ in size. With an increment of various subsequent heat treatments for 1 hour, resultant microstructures are found to be fairly stable at temperatures up to $200^{\circ}C$, suggesting that static recovery will be dominantly operative, whereas grain growth is pronounced above $250^{\circ}C$. The results of tensile tests show that yield and ultimate tensile strength decrease, but elongation-to-failure and strain hardening rate increase with an increase in annealing temperatures. The dynamic deformation and the fracture behavior retrieved with a series of torsional tests are explored with respect to annealed microstructures. Such mechanical response is analyzed in relation to resultant microstructure and fracture mode.

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흑연블록 제조를 위한 등압성형 시 일축가압 예비성형의 압력변화에 따른 기계적 및 전기적 특성 변화 (Changes in Mechanical and Electrical Properties as a Function of Unidirectional Pressure Changes in Preforming While Isostatic Pressing for Graphite Block Fabrication)

  • 변태섭;전동표;이상혜;이상우;노재승
    • 한국분말재료학회지
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    • 제30권1호
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    • pp.35-40
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    • 2023
  • In this study, a graphite block is fabricated using artificial graphite processing byproduct and phenolic resin as raw materials. Mechanical and electrical property changes are confirmed due to the preforming method. After fabricating preforms at 50, 100, and 150 MPa, CIP molding at 150 MPa is followed by heat treatment to prepare a graphite block. 150UP-CIP shows a 12.9% reduction in porosity compared with the 150 MPa preform. As the porosity is decreased, the bulk density, flexural strength, and shore hardness are increased by 14.9%, 102.4%, and 13.7%, respectively; and the deviation of density and electrical resistivity are decreased by 51.9% and 34.1%, respectively. Therefore, as the preforming pressure increases, the porosity decreases, and the electrical and mechanical properties improve.

착색지르코니아 코어와 전장 도재 사이의 전단결합강도에 관한 연구 (A study on the shear bond strengths of veneering ceramics to the colored zirconia core)

  • 강선녀;조욱;전영찬;정창모;윤미정
    • 대한치과보철학회지
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    • 제47권3호
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    • pp.312-319
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    • 2009
  • 연구목적: 지르코니아-도재 수복물에 있어 상부도재와 코어 사이의 결합 실패가 종종 보고되어 왔으며 특히 착색지르코니아 코어는 기존의 백색 지르코니아보다 상부 도재와의 결합력이 약하다고 보고된 바 있다. 이 연구의 목적은 착색 지르코니아 코어 위의 상부도재를 적층식과 열가압식으로 제작하여 그 전단결합강도를 알아보고, 이를 전통적인 금속-도재간 결합강도와 비교하여 그 임상적 안정성을 평가하는 것이다. 연구 재료 및 방법: 금속도재군 (MC)을 대조군으로 하였다. 전통적인 금속도재군 (MC)과 지르코니아 코어를 사용한 두가지 군 (ZB, ZP)에 대하여 각 시스템별로 10개씩, 총 30개의 시편을 제작했다. CAD/CAM을 이용해 직경 12 mm, 높이 2.8 mm의 원판형 지르코니아 코어 (Katana zirconia)를 제작하고, 그 상부에 직경 2.8 mm, 높이 3 mm의 도재를 축성했다. ZB군은 CZR을 이용하여 적층법으로 상부도재를 제작했으며 ZP군은 NobelRondo Press ingot를 열가압하여 제작했다. Shear bond test machine (R&B Inc. Daejeon, Korea)을 이용하여 분당 0.50 mm의 속도로 파절이 일어날 때까지 전단력을 가하여 최대적용력 (N)을 측정하여 전단결합강도를 계산하고, 일원배치 분산분석을 사용하여 유의수준 5%에서 검정하였다. 파절양상을 알아보기 위하여 전자주사현미경을 통해 파절단면을 관찰했다. 결과: 평균 전단강도 (SD)는 MC 대조군 29.14 (2.26); ZB 29.48 (2.30); ZP 29.51 (2.32) 이었다. 실험군과 대조군 사이에 유의한 차이는 없었다. 모든 실험군에서 접착성 실패와 응집성 실패가 혼재된 양상을 보였으며, 응집성 실패가 우세했다. 결론: 1. 착색지르코니아 코어와 상부도재들 간의 전단결합강도는 금속 도재간 전단결합강도와 유의한 차이가 없었다. 2. 착색지르코니아 코어의 상부도재를 제작하는 방식에 있어 적층법과 열가압법 간의 전단결합강도에 유의한 차이는 없었다 (P > .05). 3. 파절양상은 응집성 파절이 우세한 가운데 접착성 파절과 응집성 파절이 혼재되어 나타났다.

Effects of SiC Particle Size and Inorganic Binder on Heat Insulation of Fumed Silica-based Heat Insulation Plates

  • Jo, Hye Youn;Oh, Su Jung;Kim, Mi Na;Lim, Hyung Mi;Lee, Seung-Ho
    • 한국세라믹학회지
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    • 제53권4호
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    • pp.386-392
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    • 2016
  • Heat insulation plates of fumed silica were prepared by mixing fumed silica, SiC powder and chopped glass fiber by a high speed mixer followed by pressing of the mixture powder in a stainless steel mold of $100{\times}100mm$. Composition of the plates, particle size of SiC, and type of inorganic binder were varied for observation of their contribution to heat insulation of the plate. The plate was installed on the upper portion of an electric furnace the inside temperature of which was maintained at $400^{\circ}C$ and $600^{\circ}C$, for investigation of heat transfer through the plate from inside of the electric furnace to outside atmosphere. Surface temperatures were measured in real time using a thermographic camera. The particle size of SiC was varied in the range of $1.3{\sim}17.5{\mu}m$ and the insulation was found to be most excellent when SiC of $2.2{\mu}m$ was incorporated. When the size of SiC was smaller or larger than $2.2{\mu}m$, the heat insulation effect was decreased. Inorganic binders of alkali silicate and phosphate were tested and the phosphate was found to maintain the heat insulation property while increasing mechanical properties.

니켈 분말 성형체의 냉간압연과 열처리로 제조된 YBCO coated conductor용 양축 정렬된 니켈 테이프 (Fabrication of bi-axially textured Ni tapes for YBCO coated conductors by a cold rolling process and heat treatment of Ni powder compacts)

  • 이동욱;지봉기;임준형;정충환;주진호;박순동;전병혁;홍계원;김찬중
    • 한국초전도ㆍ저온공학회논문지
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    • 제4권2호
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    • pp.16-20
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    • 2002
  • Bi-axially textured Ni tapes for YBCO coated conductors were Prepared by cold rolling and heat treatment of Ni Powder compacts. The Ni powder used in this study was 5 urn in particle size and 99.99 % in purity. The process of this study consists of filling of hi powder into a rubber mold, cold-isostatically Pressing and sintering of the powder compacts at 110$0^{\circ}C$ for 6h in 96 % Ar - 4 % H$_2$ atmosphere. The sintered compacts were cold rolled with a 5 % step reduction ratio into a 100 micron-thick tapes and then heat-treated at 100$0^{\circ}C$ for various time periods. The (200) texture of Ni tape was successfully developed through the recrystallization heat treatment of the cold rolled Ni tapes. At 100$0^{\circ}C$, the degree of texture of the heat-treated Ni tapes seems not to be significantly affected by the heat-treatment time. The short heat treatment of S min was sufficient to develop the complete (200) cube texture. The degree of in-Plane and out-of-plane texture of the prepared Ni tapes was 8-10$^{\circ}$. The heat treated Ni tapes consisted of equiaxed grains with a size 50-70 microns. and the AFM sol-face roughness was as smooth as 3 nm.

Two Overarching Teleconnection Mechanisms Affecting the Prediction of the 2018 Korean Heat Waves

  • Wie, Jieun;Moon, Byung-Kwon
    • 한국지구과학회지
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    • 제43권4호
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    • pp.511-519
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    • 2022
  • Given the significant social and economic impact caused by heat waves, there is a pressing need to predict them with high accuracy and reliability. In this study, we analyzed the real-time forecast data from six models constituting the Subseasonal-to-Seasonal (S2S) prediction project, to elucidate the key mechanisms contributing to the prediction of the recent record-breaking Korean heat wave event in 2018. Weekly anomalies were first obtained by subtracting the 2017-2020 mean values for both S2S model simulations and observations. By comparing four Korean heat-wave-related indices from S2S models to the observed data, we aimed to identify key climate processes affecting prediction accuracy. The results showed that superior performance at predicting the 2018 Korean heat wave was achieved when the model showed better prediction performance for the anomalous anticyclonic activity in the upper troposphere of Eastern Europe and the cyclonic circulation over the Western North Pacific (WNP) region compared to the observed data. Furthermore, the development of upper-tropospheric anticyclones in Eastern Europe was closely related to global warming and the occurrence of La Niña events. The anomalous cyclonic flow in the WNP region coincided with enhancements in Madden-Julian oscillation phases 4-6. Our results indicate that, for the accurate prediction of heat waves, such as the 2018 Korean heat wave, it is imperative for the S2S models to realistically reproduce the variabilities over the Eastern Europe and WNP regions.

주조 합금 Alloy 718에서 미세조직과 인장특성에 미치는 열처리의 영향 (Effect of Heat-treatment on Microstructure and Tensile Properties in Cast Alloy 718)

  • 도정현;김인수;최백규;정중은;정인용;조창용
    • 한국주조공학회지
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    • 제36권5호
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    • pp.167-173
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    • 2016
  • The effect of various types of heat-treatment on the mechanical properties of cast Alloy 718 has been investigated. Cast Alloy 718 bars were subjected to 'standard heat-treatment'_(SHT), 'HIP (Hot Isostatic Pressing) heat-treatment'_(HHT), and 'HIP-simulated heat-treatment'_(HS). In the absence of long time high temperature heat-treatment, a small amount of Laves phase remained in the 'SHT' specimen, and needle shaped ${\delta}$ precipitated in the vicinity of the Laves phase. Due to the formation of the Laves and ${\delta}$ phases in the 'SHT' specimen, it exhibited lower tensile properties than those of the others_specimens. On the other hand, the Laves phase was completely dissolved into the matrix after 'HHT' and 'HS' treatments. It is known that isostatic pressure reduces the self-diffusion coefficient, because of the lower self-diffusivity under HIP conditions in the interdendritic region, Nb segregation and the high amount of ${\gamma}^{{\prime}{\prime}}$ precipitation that occurs. Due to the higher fraction of coarse ${\gamma}^{{\prime}{\prime}}$ phases, the 'HHT' treated Alloy 718 showed excellent tensile strength.