• Title/Summary/Keyword: heat deformation

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The Effect of Strain Rate on Texure Formation Behaviors in AZ80 Magnesium Alloy (고온변형 중의 AZ80 마그네슘합금의 집합조직 형성거동에 영향을 미치는 변형속도의 영향)

  • Bae, Sangdae
    • Journal of the Korean Society for Heat Treatment
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    • v.33 no.6
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    • pp.296-302
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    • 2020
  • Magnesium alloys have been rapidly attracting as lightweight structural material in various industry fields because of having high specific strength and low density. It is well known that the crystallographic texture plays an important role in improvement of poor room temperature ductility of magnesium alloys. In this study, high-temperature plane strain compression deformation was conducted on extruded AZ80 magnesium alloy at 723K by varying the strain rates ranging from 5.0×10-3s-1 to 5.0×10-2s-1 in order to investigate the behaviors of texture formation. It was found that texture formation behaviors in three kinds of specimens were affected by continuous and discontiuous deformation mechanism.

Effect of Heat Treatment on the Tensile Deformation Behavior of Au-Sn Strip Manufactured by Strip Casting Process (박판 주조법으로 제조된 Au-Sn 스트립의 열처리에 따른 인장 변형 거동)

  • Lee, Kee-Ahn;Jin, Young-Min;NamKung, Jung;Kim, Mun-Chul
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.464-466
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    • 2009
  • This study tried to examine the suitability of strip casting process such as PFC (Planar Flow Casting) method for soldering Au-Sn strip. The effect of heat treatment on the tensile behavior and mechanical properties of an Au-Sn strip was investigated through tensile test, micro hardness test, X-ray diffraction (XRD), SEM, and TEM observations. It was apparent that 20-mm width Au-Sn strip could be well produced by using planar flow casting process. Tensile results showed that tensile strength increased from 338.3MPa to 310MPa and plastic strain improved from 0% to 1.5% with heat treatment ($170^{\circ}C$/70 hrs.). The microstructure of Au-Sn strip mainly consisted of two phases; $Au_5Sn(\zeta)$ and AuSn($\sigma$). It was also found that inhomogeneous amorphous local structure continuously changed to the homogeneous two phases microstructure with heat treatment. The fractographical observation after tensile test indicated the cleavage fracture mode of as-casted Au-Sn strip. On the other hand, the heat treated Au-Sn strip showed that fracture propagated along interface between brittle AuSn and ductile $Au_5Sn$ phases. The deformation behavior of strip casted Au-Sn alloy with microstructural evolution and the improve method for ductility of this alloy was also suggested.

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Prediction and Control of Welding Deformation for Panel Block Structure (평 블록 구조의 용접변형 예측 및 제어)

  • Kim, Sang-Il
    • Journal of Ocean Engineering and Technology
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    • v.22 no.6
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    • pp.95-99
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    • 2008
  • The block assembly of ship consists of a certain type of heat processes such as cutting, bending welding residual stress relaxation and fairing. The residual deformation due to welding is inevitable at each assembly stage. The geometric inaccuracy caused by the welding deformation tends to preclude the introduction of automation and mechanization and needs the additional man-hours for the adjusting work at the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method which can explicitly account for the influence of various factors on the welding deformation. The validity of the prediction method must be also clarified through experiments. This paper proposes a simplified analysis method to predict the welding deformation of panel block structure. For this purpose, a simple prediction model for fillet welding deformations has been derived based on numerical and experimental results through the regression analysis. On the basis of these results, the simplified analysis method has been applied to some examples to show its validity.

A Study on the Prediction of Deformation of Welded Structures (용접구조물의 변형 예측에 관한 연구)

  • 서승일;장창두
    • Journal of Welding and Joining
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    • v.15 no.5
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    • pp.64-73
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    • 1997
  • Deformations of structures due to welding appear much complicated and deformated modes are also complex. As parameters governing deformations are various and effect of parameters on deformations is not well known, precise prediction of deformation due to welding has been a difficult problem. Until now, many research papers as to welding deformation have been published, but the research results can explain only one aspect of welding deformation have been published, but the research results can explain only one aspect of welding deformation and are hard to be used in reasonable prediction of welding deformations in complicated structures. In this study, based on the accumulated results concerning to welding deformations, a practical method to predict complicated welding deformations of large structure is proposed. A simplified model to estimate residual plastic strains is suggested and main parameters affecting residual plastic strains are shown to be heat input and joint restaints. Inherent strain theory and experimental data are combined with the finite element method and welding deformations of large structures are calculated by elastic analysis. Comparison of calculated results with experimental data shows the accuracy and validity of the proposed method.

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Prediction of Welding Deformation for Fillet Welded Girder and Stringer Structure (필릿 용접된 거더와 종통재 구조의 용접변형 예측)

  • 김상일
    • Journal of the Society of Naval Architects of Korea
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    • v.40 no.2
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    • pp.57-62
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    • 2003
  • The block assembly of ship consists of a certain type of heat processes such as cutting, bending, welding, residual stress relaxation and fairing. The residual deformation due to welding is inevitable at each assembly stage. The geometric inaccuracy caused by the welding deformation tends to preclude the introduction of automation and mechanization and needs the additional man-hours for the adjusting work at the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method which can explicitly account for the influence of various factors on the welding deformation. The validity of the prediction method must be also clarified through experiments. This paper proposes a simplified analysis method to predict the welding deformation of panel block structure. For this purpose, a simple prediction model for fillet welding deformations has been derived based on numerical and experimental results through the regression analysis. On the basis of these results, the simplified analysis method has been applied to some examples to show its validity.

A Study on the Deformation Control of Thin Plate Block by Applying the Tensioning Method (장력법을 적용한 박판블록의 변형제어에 관한 연구)

  • Kim, Cheol-Ho;Yang, Jong-Soo;Kim, Ho-Kyung
    • Journal of Welding and Joining
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    • v.25 no.6
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    • pp.59-63
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    • 2007
  • The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates and in addition internal and external constraints have much more influence upon weld-induced deformation of thin plates. This paper deals with the application of the mechanical tensioning method to butt weld of thin plates to reduce the transverse and longitudinal deformation. In order to investigate the quantitative effect of tensioning method upon the reduction of angular deformation and shrinkage in longitudinal and transverse direction of weld line, butt welding test has been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present experimental study, it has been found that the tensioning method is very effective in reducing the weld-induced residual stress as well as the weld-induced deformation.

Thermo-Elasto-Plastic Finite Element Analysis of Powder Hot Forging (열간분말단조 공정의 열탄소성 유한요소해석)

  • 김형섭
    • Journal of Powder Materials
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    • v.4 no.2
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    • pp.83-89
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    • 1997
  • A finite element analysis to solve the coupled thermomechanical problem in the plane strain upsetting of the porous metals was performed. The analysis was formulated using the yield function advanced by Lee and kim and developed using the thermo-elasto-plastic time integration procedure. The density and temperature dependent thermal and mechanical properties of porous metals were considered. The internal heat generation by the plastic deformation and the changing thermal boundary conditions corresponding to the geometry were incorporated in the program. The distributions of the stress, strain, pressure, density and temperature were predicted during the free resting period, deformation period and dwelling period of the forging process.

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Behavior of Deformation and Fracture in Friction Welded Materials of STS304 and SM15C (STS304 와 SM15C 이종마찰용접재의 변형 및파괴거동)

  • 오환섭
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.10a
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    • pp.161-166
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    • 1996
  • In this study behavior of deformation and fracture under static tensile load in friction welded dissimilar materials and necking 0phenomenon occuring at tensile yeilding point were shown. Fibrous zone with view of macroscope and dimple pattren with a view of microscope were observed at shear surface.

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Finite element analysis of welding process in consideration of transformation plasticity in welding (용접에서 발생하는 변태소성을 고려한 용접공정의 유한요소 해석)

  • 임세영
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.210-212
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    • 2003
  • Finite element analysis of welding processes, which entail phase evolution, heat transfer and deformation, is considered in this paper. Attention focuses on numerical implementation of the thermo-elastic-plastic constitutive equation proposed by Leblond et al in consideration of the transformation plasticity. Based upon the multiplicative decomposition of deformation gradient, hyperelastic formulation is employed for efficient numerical integration, and the algorithmic consistent moduli for elastic-plastic deformations including transformation plasticity are obtained in the closed form. The convergence behavior of the present implementation is demonstrated via a couple of numerical example.

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