• Title/Summary/Keyword: heat deformation

Search Result 973, Processing Time 0.033 seconds

A study on an efficient prediction of welding deformation for T-joint laser welding of sandwich panel Part II : Proposal of a method to use shell element model

  • Kim, Jae Woong;Jang, Beom Seon;Kang, Sung Wook
    • International Journal of Naval Architecture and Ocean Engineering
    • /
    • v.6 no.2
    • /
    • pp.245-256
    • /
    • 2014
  • I-core sandwich panel that has been used more widely is assembled using high power $CO_2$ laser welding. Kim et al. (2013) proposed a circular cone type heat source model for the T-joint laser welding between face plate and core. It can cover the negative defocus which is commonly adopted in T-joint laser welding to provide deeper penetration. In part I, a volumetric heat source model is proposed and it is verified thorough a comparison of melting zone on the cross section with experiment results. The proposed model can be used for heat transfer analysis and thermal elasto-plastic analysis to predict welding deformation that occurs during laser welding. In terms of computational time, since the thermal elasto-plastic analysis using 3D solid elements is quite time consuming, shell element model with multi-layers have been employed instead. However, the conventional layered approach is not appropriate for the application of heat load at T-Joint. This paper, Part II, suggests a new method to arrange different number of layers for face plate and core in order to impose heat load only to the face plate.

A Study on Hardening Characteristics of Carbon Steel by Using Finite Element Method (유한요소법을 이용한 탄소강의 경화특성에 관한 연구)

  • Hwang, Hyun-Tae;So, Sang-Woo;Kim, Jong-Do
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.24 no.4
    • /
    • pp.203-208
    • /
    • 2011
  • Recently, from general machine parts and automobile parts using carbon steel to a mold, there has been efforts for improving durability and attrition resistance of these parts. Especially, heat treatment with laser which works fast and automatically can be used for the mass production with high quality. Moreover, local heat treatment can be used to handle with complex and precise parts. Accordingly, we analyzed hardening characteristics of carbon steel using the finite element method and compare the experimental results to have more reliability. We also proved the cause of thermal deformation with temperature and stress distribution by heat treatment. After these analysis and experimental, we found that each maximum hardness of the two tests was 728 Hv and 700 Hv, on condition of $1050^{\circ}C$ heating temperature, and 2 mm/sec laser speed. We also found that difference of surface stress-distribution was occurred, and this makes deformation mode up after heat treatment.

The Effect of Deformation Induced Phase on Tensile Properties and Fatigue Behavior of Austenitic High Mn steel (오스테나이트계 고망간강에서 인장 특성과 피로거동에 미치는 변형유기상의 영향)

  • Choi, S.M.;Kwun, S.I.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.7 no.4
    • /
    • pp.277-287
    • /
    • 1994
  • The effect of grain size on the tensile properties and fatigue behavior of austenitic high Mn steel has been investigated. The recrystallized austenite grain size of the cold rolled high Mn steel was increased as the annealing temperature increased from $600^{\circ}C$ to $1000^{\circ}C$. Larger austenite grain size decreased the yield strength and the tensile strength, and increased the uniform elongation due to transformation of some austenite into twins or E-martensite phase during deformation. Austenite grain refinement increased the tendency to form dislocation cells, instead. The specimen annealed at $1000^{\circ}C$ with large grain size showed lower fatigue crack propagation rate in low ${\Delta}K$ region due to rougher fracture surface caused by formation of deformation twins during fatigue at the crack tip region.

  • PDF

Optimal Design of Strip Casting Roll (박판 주조 롤의 최적설계)

  • Park, Cheol-Min;Kang, Tae-Wook;Park, Gyung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.26 no.11
    • /
    • pp.2466-2473
    • /
    • 2002
  • In twin roll strip casting process, the design of casting roll is the most important equipment for producing strip. Analyses of heat transfer and deformation for the casting roll are carried out by using the finite element program, ANSYS. Both the elastic deformation and the elasto-plastic deformation under a thermal load are considered in the analysis. Optimization to minimize the volume of roll is performed under the various thermal loads such as the heat flux and the roll speed. Design variables are defined by diameters and positions of the cooling hole in the roll , Although the thermal load remarkably varies, the design variables and objective function are found to be consistent.

DEFORMATION OF CARTAN CURVATURE ON FINSLER MANIFOLDS

  • Bidabad, Behroz;Shahi, Alireza;Ahmadi, Mohamad Yar
    • Bulletin of the Korean Mathematical Society
    • /
    • v.54 no.6
    • /
    • pp.2119-2139
    • /
    • 2017
  • Here, certain Ricci flow for Finsler n-manifolds is considered and deformation of Cartan hh-curvature, as well as Ricci tensor and scalar curvature, are derived for spaces of scalar flag curvature. As an application, it is shown that on a family of Finsler manifolds of constant flag curvature, the scalar curvature satisfies the so-called heat-type equation. Hence on a compact Finsler manifold of constant flag curvature of initial non-negative scalar curvature, the scalar curvature remains non-negative by Ricci flow and blows up in a short time.

A Material Simulation of High-Strain-Rate Deformation with Dislocations and Vacancies (전위 및 공공을 고려한 고변형률 변형에 대한 재료 시뮬레이션)

  • Choi, Deok-Kee;Ryu, Han-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.28 no.9
    • /
    • pp.1306-1313
    • /
    • 2004
  • This paper addresses a theoretical approach to calculate the amount of the stored energy during high strain-rate deformations using atomistic level simulation. The dynamic behavior of materials at high strain-rate deformation are of great interest. At high strain-rates deformations, materials generate heat due to plastic work and the temperature rise can be significant, affecting various properties of the material. It is well known that a small percent of the energy input is stored in the material, and most of input energy is converted into heat. However, microscopic analysis has not been completed without construction of a material model, which can simulate the movement of dislocations and vacancies. A major cause of the temperature rise within materials is traditionally credited to dislocations, vacancies and other defects. In this study, an atomistic material model for FCC such as copper is used to calculate the stored energy.

Effect of Deformation Temperature and Manganese Contents on the Tensile Properties of Fe-Cr-Ni-Mn Duplex Stainless Steel (Fe-Cr-Ni-Mn 2 상 스테인레스강의 인장성질에 미치는 변형온도 및 Mn 함량변화의 영향)

  • Kang, C.Y.;Sung, J.H.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.4 no.4
    • /
    • pp.44-52
    • /
    • 1991
  • The effect of deformation temperature and manganes contents on the tensile properties of duplex stainless steels with the structure of both ferrite and austenite were investigate. For this investigation, Fe-19% Cr-5% Ni-4~8% Mn alloys were prepared. The result obtained from this experiment are summerized as follows. With decreasing deformation temperature, tensile strengths of duplex stainless steel increased. Elongation showd to be increased and then decreased after representing the highest value at specific temperature. Tensile properties of duplex stainless steel were controlled by TRIP behavior in this experimental range of austenite contents. Tensile strengths decreased with increasing Mn contents. With increasing Mn contents, elongation decreased in the high temperature region, but increased in the low temperature region. The peak temperature representing the maximum elongation were changed to low temperature and the width of peak appeared to be broaden with increasing Mn contents.

  • PDF

The Effect of Thermomechanical Treatment on the Microstructural Changes and Fatigue Properties in 7050 Al Alloy (7050 AI 합금의 가공열처리가 미세조직변화와 피로성질에 미치는 영향)

  • Kim, M.H.;Kwun, S.I.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.4 no.4
    • /
    • pp.24-33
    • /
    • 1991
  • The effects of thermomechanical treatments on microstructure and fatigue properties of 7050 Al alloy were investigated. The precipitation kinetics changed to a faster rate due to cold deformation employed in this special TAHA thermomechanical treatments including pre-aging, plastic deformation and two step final-aging. The G.P. zones in the under-aged condition were cut by dislocations and dissolved during the plastic deformation. During the low cycle fatigue, the T6' condition showed cyclic hardening behavior whereas the TMT5, TMT27 and T76 conditions showed cyclic softening at above 0.7% total strain amplitudes. The ${\Delta}K_{th}$ value of TMT27 was improved more than two times, compared with that of T76 condition. The T6' with small shearable precipitates resulted in the markedly high ${\Delta}K_{th}$ value. This is thought to be resulted from dislocation reversibility and roughness-induced crack closure due to planarity of slip.

  • PDF

A Study on the Flat-Type Induction Heating of Steel Plate (강판표면의 유도가열에 관한 연구)

  • Yun, Jin-Oh;Yang, Young-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.28 no.7
    • /
    • pp.948-954
    • /
    • 2004
  • Induction heating is a process that is accompanied with magnetic and thermal situation. When the high-frequency current flows in the coil, induced eddy current generates heat to conductor. To simulate an induction and induction heating process, the finite element analysis program was developed. A coupling method between the magnetic and thermal routines was developed. In the process of magnetic analysis and thermal analysis, magnetic material properties and thermal material properties depending on temperature are taken into consideration. In this paper, to predict the angular deformation, temperature difference and the shape of heat affected zone were discussed. Also appropriate coil shape and other process variables for maximum angular deformation were proposed.

Thermal Behavior Analysis of a CNC Lathe (CNC 선반의 열적 거동 해석)

  • 안경기;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1994.10a
    • /
    • pp.778-783
    • /
    • 1994
  • In operating automated manufacturing system, the long term stability and reliability of NC machine tools become most critical issues. Especially the machining accuracy is dominated by the thermal deformation of machine tools which remains still unsolved and causes troubles in manufacturing operations. Although researches have been carried out on the thermal behavior of a machine tools to minimize or control the thermal deformation of machine tools, the computer models for an analysis of the thermal behacior in machine tools has yet to appear in the open literature. The object of the paper is to present a method of modeling the thermal behavior of a machine tool. The method will make use of finite elements ad be capable of modeling whole machine structures as well as of heat generation processes in the kinematic system components. And temperature distributions and thermal deformations of a CNC lathe are analyzed using the finite element method and are compared with those measured in practice.

  • PDF