• Title/Summary/Keyword: hardness and microstructure

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Influence of Cu Composition on the Mechanical Properties and Microstructure of Ti-Al-Si-Cu-N thick films (Ti-Al-Si-Cu-N 후막의 Cu 조성에 따른 기계적 특성과 미세구조 변화에 관한 연구)

  • Yeon-Hak Lee;Sung-Bo Heo;In-Wook Park;Daeil Kim
    • Journal of the Korean institute of surface engineering
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    • v.56 no.5
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    • pp.335-340
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    • 2023
  • Quinary component of 3㎛ thick Ti-Al-Si-Cu-N films were deposited onto WC-Co and Si wafer substrates by using an arc ion plating(AIP) system. In this study, the influence of copper(Cu) contents on the mechanical properties and microstructure of the films were investigated. The hardness of the films with 3.1 at.% Cu addition exhibited the hardness value of above 42 GPa due to the microstructural change as well as the solid-solution hardening. The instrumental analyses revealed that the deposited film with Cu content of 3.1 at.% was a nano-composites with nano-sized crystallites (5-7 nm in dia.) and a thin layer of amorphous Si3N4 phase.

Effects of Al Content on Microstructure and Hardness of Discontinuous Precipitates Formed by Continuous Cooling After Solution Treatment in Mg-Al Alloys (Mg-Al 합금에서 용체화처리 후 연속 냉각으로 생성된 불연속 석출물 의 미세조직과 경도에 미치는 Al 함량의 영향)

  • Joong-Hwan, Jun
    • Journal of the Korean Society for Heat Treatment
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    • v.35 no.6
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    • pp.295-302
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    • 2022
  • The present study aims to investigate the effect of Al content on microstructure and hardness of discontinuous precipitates (DPs) formed by continuous cooling (CC) in Mg-8%Al and Mg-9.5%Al alloys. The DPs had a wide range of (α+β) interlamellar spacings, which may well be attributed to the different transformation temperatures during CC. The higher Al content gave rise to the higher level of interlamellar spacings of the DPs, and thicker and larger amount of β phase layer in the DPs. It is noticeable that the Mg-9.5%Al alloy exhibited higher hardness of the DPs than the Mg-8%Al alloy, but the ratio of increase in hardness of the DPs compared to that of the as-cast state was similar regardless of the Al content. The reason was discussed based on the differences in microstructures of the DPs for the Mg-8%Al and Mg-9.5%Al alloys.

Mechanical evaluation of superhard Ti-Si-C-N coatings prepared by a hybrid coating system (하이브리드 코팅 시스템으로 제조된 초고경도 Ti-Si-C-N 코팅막의 기계적 특성 평가)

  • Kang S. H.;Kang M. C.;Kim K. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.178-181
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    • 2005
  • Quaternary Ti-Si-C-N coatings were deposited on WC-Co substrates by a hybrid coating system of arc ion plating (AIP) and sputtering techniques using Ti and Si targets, in an $Ar/N_2/CH_4$ gaseous mixture. The crystallinity, bending status, and microstructure of the Ti-Si-C-N coatings were measured by X-ray diffractometer (XRD) and X-ray photoelectron spectroscope (XPS), The micro-hardness of Ti(C,N) and Ti-Si-N coatings were about 30 and 40 GPa, respectively. As the Si was incorporated into Ti(C,N) coatings, the Ti-Si-C-N coatings having Si content of $8.9\;at.\%$ showed the maximum hardness value of about 55 GPa. In this work, the microstructure and mechanical properties of Ti-Si-C-N coatings were systematically investigated.

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Effect of Trace Metallic Additives of Mg-Fe-X on Microstructure and Properties of Zn Electrodeposits (아연도금층의 조직 및 물성에 미치는 미량금속원소(Mg-Fe-X)의 복합첨가의 영향(II))

  • 예길촌;김대영;안덕수
    • Journal of the Korean institute of surface engineering
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    • v.37 no.2
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    • pp.99-109
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    • 2004
  • The effect of trace metallic additives on microstructure, glossiness and hardness of Zinc electrodeposits was investigated by using sulfate bath and flow cell system. The preferred orientation of Zn deposits with Mg-Fe additives was (10$\ell$)+(002) mixed texture, while that of Zn deposits with Mg-Fe-Cr additives was ( $10\ell$). The preferred orientation of Zn deposits with Mg-Fe-X(X:Ni,Co) additives changed from ($10\ell$)+(002) to ($10\ell$) with increasing Mg additive from 5 to 10 g/$\ell$. The surface morphology of the Zinc deposits was closely related to the preferred orientation of the deposits. The glossiness of Zn deposits with Mg-Fe additives was similar to that of pure Zn deposit. The glossiness of Zn deposits with Mg-Fe-X(X:Ni,Cr) additives was lower than that of Zn deposits with Mg-Fe additives, while that of Zn deposits with Mg-Fe-Co additives was higher than that of Zn-Mg-Fe deposits. The hardness of Zn deposits with Mg-Fe-X(Ni,Co,Cr) increased with current density and amount of Mg additive. Hardness of Zn deposits was decreased and increased in comparison with Zn-Mg-Fe deposits for Mg-Fe-Co and Mg-Fe-Cr additives, respectively.

The Microstructure Changes of Continuous Cast iron Rods According to the Heat-Treatment Conditions (열처리 조건에 따른 주철연속주조봉의 미세조직 변화)

  • Kim, Tae-Bong;Kim, Seon-Hwa;Park, Sang-Jun
    • Journal of Korea Foundry Society
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    • v.20 no.3
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    • pp.173-180
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    • 2000
  • The microstructure changes of the matrix and the graphites were observed by optical microscope and the average hardness number was investigated according to the heat-treatment conditions of the cast iron rods by the horizontal continuous casting process in 35 mm diameter. The three kinds of heat-treatments were introduced. The first treatment was performed at 900, 950, and $1000^{\circ}C$ for 2 hours and the second treatment was conducted during 5, 10, and 15 hours at $1000^{\circ}C$ respectively. The third treatments were the two-cyclic heat-treatment and the three-cyclic heat-treatment at $1000^{\circ}C$ during 2 hours. The matrix microstructure of the specimens to be treated at various temperatures for 2 hours was the ferrite to be transformed from the pearlite The hardness number of the center of the samples according to the heat treatment time at $1000^{\circ}C$ was higher than that of the surface area because of the martensite formation in the center. Also, in the cyclic heat-treatments, the hardness number of the two-cycle treatment specimens increased because of the martensite formation in the center.

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Microstructure and Mechanical Properties of Clad(A4045/A3003) Al Alloy by Gas Tungsten Arc Welding (가스텅스텐아크 용접한 클래드(A4045/A3003) 알루미늄 합금의 기계적성질 및 미세조직)

  • Kim, Ki-Bin;Gook, Jin-Seon;Yoon, Dong-Ju;Kim, Byung-Il;Lee, Il-Cheon
    • Journal of Welding and Joining
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    • v.26 no.4
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    • pp.73-78
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    • 2008
  • In this paper, research was the variation of microstructure and mechanical properties of clad(A4045/A3003) Al alloy sheet by gas tungsten arc welding. Tensile properties of the gas tungsten arc welding joint decreased because of the softened heat affected zone(HAZ). The hardness of HAZ was lower than that of base metal, because relieved the work hardening effect of the welding heat. Hardness distribution of the weld zone with the base metal appears similarly, but the hardness of HAZ decreased remarkably. The microstructure in the weld zone of A4045 clad layer was formed a coarse columner grains of Si-rich. In the case of large weld heat input, the Si of the A4045 were diffused and until A3003 weld zone they decreased the strength.

Effect of laser heat-treatment on microstructure and micro-hardness of HVOF-sprayed WC-CoCr coating

  • Zhang, Shi-Hong;Cho, Tong-Yul;Yoon, Jae-Hong;Fang, Wei;Joo, Yun-Kon;Song, Ki-Oh;Li, Ming-Xi
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2007.11a
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    • pp.138-139
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    • 2007
  • The microstructure and micro-hardness of high velocity oxygen fuel-sprayed (HVOF) WC-CoCr coatings are comparatively studied for both before and after laser heat-treatment (LT) of the coatings. The results indicate that compared to HVOF WC-CoCro coating, the laser treatment has eliminated the pores almost entirely providing a more homogeneous and densified microstructure. And the compact interface of the coating with substrate is achieved by laser treatment. The thickness of the coating has decreased from 300 ${\mu}m$ to 225 ${\mu}m$ As a result, the average porosity is five times higher in HVOF coating than in the coating by laser treatment. The laser treatment has produced a considerable increment in the hardness of the coating near surface whose average value increases from Hv0.2=1262.4 in the HVOF-sprayed coating to Hv0.2=1818.7 in the coatings treated with laser.

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Microstructures and Heat-treatment of Sintered Steels Using Iron Powder Coated with 0.45% Phosphorus (0.45%인(P)이 피복된 철분말 소결강의 조직 및 열처리)

  • 정재우
    • Journal of Powder Materials
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    • v.1 no.1
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    • pp.27-34
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    • 1994
  • Commercial pure iron powder and iron powder of coated 0.45% phosphorus were mixed with graphite powder in dry mixer to control carbon content from 0 wt% to 0.8 wt%. Mixed powder was pressed in the mould under the pressure of 510 MPa. Compacts were sintered at 118$0^{\circ}C$ for 40 min. in cracked ammonia gaseous atmosphere. Some of these sintered specimens were quenched in oil, and tempered in Ar gas. All of these specimens were investigated for microstructure, density and hardness in relation to coated phosphorus and carbon content. The results obtained were as follows: (1) The microstructure of the sintered speciments revealed that the amount of pearlite was increased with increasing C content but decreased by P-addition. (2) The P-addition affected the microstructure of pores in which the pore shape became round and its mean size was decreased by P-addition. (3) After tempering of sintered specimens the structure of pearlite was changed from fine structure to coarse one in P added specimen. (4) Hardness was higher in P added specimens.

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An Experimental Study on the Manufacturing Technology of an Engine Piston (자동차용피스톤의 제조기술에 관한 실험적 연구)

  • 김영호;배원병;김형식;변홍석
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.11
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    • pp.83-92
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    • 1998
  • In this paper, an experimental study has been carried out to develop an aluminum forged piston which has good mechanical properties. Through the experiment, the cavity filling, microstructure and mechanical properties of the final product are investigated with respect to chosen process parameters, which are die shape, heat-treatment condition and preform shape. The mechanical properties of the forged piston are compared with these of the cast piston. As the results, an appropriate die-shape is obtained to produce a perfect piston. The suitable heat-treatment condition and preform-shape are found to good hardness and minute microstructure in the forged piston. And we could obtain the mechanical properties(tensile strength, elongation and hardness) of the forged piston are superior to these of the cast piston.

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Effects of high Si-P Addition on Microstructure and Mechanical Properties of Thin Ductile Cast Iron (고 Si-P 첨가가 박육구상흑연주철의 미세 조직과 기계적 성질에 미치는 영향)

  • Park, Yong-Jin;Choi, Yang-Jin;Park, In-Sun;Kim, Young-Hwan;Lee, Hyo-Sang
    • Journal of Korea Foundry Society
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    • v.15 no.6
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    • pp.558-565
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    • 1995
  • Effects of high Si-P addition on microstructure and mechanical properties of thin ductile cast iron have been investigated. The amount of silicon addition have fixed on 4.0wt% and the amounts of phosphorus addition and thickness of specimen have been varied from 0.05 to 0.8wt% and ${\phi}13mm$, ${\phi}10mm$ and ${\phi}6mm$, respectively. As the casting thickness decreased, the average diameter of spheroidal graphite was decreased and the hardness of the cast iron increased. By adding P, the average diameter of spheroidal graphite was increased and the count of the spheroidal graphite was decreased continuously. And the tensile strength and the elongation was decreased, and the hardness was increased. With the P added more than 0.2wt%, the abraded amount was decreased significantly. The addition of P improved the wear resistance and the hardness of thin ductile cast iron.

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