• 제목/요약/키워드: hardening zone

검색결과 122건 처리시간 0.032초

12%-Cr 강의 $CO_2$ 레이저 표면경화에서 금속조직과 경도분포 (Microstructure and Hardness Distributions of $CO_2$ Lser Hrdened 12%-Cr Seel)

  • 김재도
    • 대한기계학회논문집
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    • 제16권10호
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    • pp.1861-1868
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    • 1992
  • 본 연구에서는 발전소의 터빈 블레이드는 물방울에 의해서 부식이 발생한다는 사실은 널리 알려져 있다. 부식을 방지하기위해서 보통 12%-Cr 강으로 만들며 표면 을 고주파 유도경화법에 의해서 표면을 경화시킨다. 고주파유도 경화법은 경화층 깊 이가 마모 특성을 가장 좋게 하는 깊이보다 훨씬 깊게 경화되며, 열응력이 과대하게 생기고, 처리시간이 많이 걸리며, 표면경화 처리후 기계가공이 필요하다. 12%-Cr 강 의 레이저 표면경화를 연속파 3kw CO$_{2}$ 레이저로 실험하여 금속조직과 경도분포에 대해서 연구하여 레이저 표면경화 가능성을 고찰하였다.

파괴 시 발생하는 측면함몰과 소성영역크기와의 관계 (Relationship between Side-Necking and Plastic Zone Size at Fracture)

  • 김도형;김동학;강기주
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.365-371
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    • 2004
  • Generally, fracture of a material is influenced by plastic zone size developed near the crack tip. Hence, according to the relative size of plastic zone in the material, the mechanics as a tool for analyzing the fracture process are classified into three kinds, that is, Linear Elastic Fracture Mechanics, Elastic Plastic Fracture Mechanics, Large Deformation Fracture Mechanics. Even though the plastic zone size is such an important parameter, the practical measurement techniques are very limited and the one for in-situ measurement is not virtually available. Therefore, elastic-plastic FEA has been performed to estimate the plastic zone size. In this study, it is noticed that side necking at the surface is a consequence of plastic deformation and lateral contraction and the relation between the plastic zone and side necking is investigated. FEA for modified boundary layer models with finite thickness, various mode mixities $0^{\circ}$, $30^{\circ}$, $60^{\circ}$, $90^{\circ}$ and strain hardening exponent n=3, 10 are performed. The results are presented and the implication regarding to application to experiment is discussed.

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체내에서 성숙이 재개된 생쥐난자의 투명대 경화 (Zona Hardening of Mouse Oocytes Undergone Meiotic Resumption In Vivo)

  • 김지수;김해권;박종민;이승재;이준영;김문규
    • Clinical and Experimental Reproductive Medicine
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    • 제24권1호
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    • pp.1-11
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    • 1997
  • It is well known that the zona pellucidae of mouse oocytes become "hardened" when they are allowed to mature in vitro in the absence of serum components. To see if oocytes already undergone meiotic resumption in vivo exhibit similar zona hardening, hardening of ZP of cumulus-enclosed oocytes(CEOs) was examined after culture in vitro since their release from follicles various hours after hCG injection. When CEOs matured in vivo for 3h or longer were subjected to culture in vitro for 14h with BSA alone, zona hardening was significantly reduced compared to those cultured in vitro from the begining of maturation. However, when CEOs matured in vivo for 5h were freed from cumulus cells and then cultured in vitro with BSA alone, little reduction of zona hardening was observed. Preincubation of CEOs for 5h with fetuin, one of the well known inhibitor of in vitro zone hardening, did not prevent zona hardening during its subsequent culture of CEOs for 14h without fetuin. However, when CEOs precultured with both fetuin and PMSG for 5h and then further cultured with BSA alone for 14h, zona hardening was dramatically reduced. Under these conditions, the expansion of cumulus cell was observed. In addition, CEOs cultured with both BSA and dbcAMP to prevent their meiotic resumption showed a significant increase of zona hardening. Whether the observed zona hardening was correlated with the conversion of ZP2 to $ZP2_{f}$ was examined. Zona pellucida, isolated from CEOs matured for 5h in vivo and then further cultured with BSA alone was subjected to SDS-PAGE. Most of ZP2 molecules from these CEOs did not undergo conversion from ZP2 to $ZP2_{f}$. From these results, it is concluded that CEOs undergone meiotic resumption in vivo do not exhibit zona hardening when they were subsequently cultured in vitro without serum components. It appears that cumulus cells play an important role in this phenomenon.

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Analysis of Post-Weld Deformation at the Heat-Affected Zone Using External Forces Based on the Inherent Strain

  • Ha, Yun-Sok;Jang, Chang-Doo;Kim, Jong-Tae;Mun, Hyung-Suk
    • International Journal of Precision Engineering and Manufacturing
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    • 제8권4호
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    • pp.56-62
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    • 2007
  • An analytical method to predict the post-weld deformation at the heat-affected zone (HAZ) is presented in this paper. The method was based on the assumption that the post-weld deformation is caused by external forces resulting from the inherent strain, which is defined as the irrecoverable strain after removing structural restraints and loadings. In general, the equivalent loading method can be used to analyze distortions in welding areas because it is efficient and effective. However, if additional loads are applied after welding, it is difficult to determine the final strain on a welded structure. To determine the final strain of a welded structure at the HAZ more accurately, we developed a modified equivalent loading method based on the inherent strain that incorporated hardening effects. The proposed method was applied to calculate the residual stress at the HAZ. Experiments were also conducted on welded plates to evaluate the validity of the proposed method.

초점렌즈 F-수 변화에 의한 냉간금형강 STD11 의 연속파 Nd:YAG 레이저 표면경화 특성 (Characteristics on Surface Hardening by using of Continuous Wave Nd:YAG Laser of Cold-Work Die Steel(STD11) about Variation of Focal Lens F-number)

  • 황찬연;양윤석;이가람;유영태
    • 한국정밀공학회지
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    • 제29권4호
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    • pp.395-408
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    • 2012
  • An experimental investigation with 2.8kW Nd:YAG laser system was carried out to study the effects of different laser process parameters on the microstructure and hardness of STD11. The optical lens with the elliptical profile are designed to obtain a wide surface hardening area with uniform hardness. The Laser beam is allowed to scan on the surface of the work piece varying the power (1600, 1800 and 1900kW) and traverse speed (200, 400, 600, 800 and 1000mm/min) at three different F-numbers of lens. After laser surface treatment three zones, In the microstructure have been observed : melted zone(decarburization), heat affected zone(martensite), and the substrate.

자동차 브레이크 부품용 S45C 소재의 레이저 용접특성 평가 (Laser Welding Properties of the S45C using Automobile Brake Parts)

  • 심기중;조원용;김용관;최규재
    • 한국자동차공학회논문집
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    • 제22권1호
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    • pp.103-109
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    • 2014
  • This paper represents the s-cam manufacturing process with the high-carbon steel like S45C using laser welding system. Laser welding of the high-carbon steel is generally difficult because of hardening of the weld zone. Also, existing s-cam manufacturing process, electric resistance welding system, have some problems like increase of production and development cost. To solve those problems, we are introduced the laser welding system with the pre-heating system for precision welding of s-cam with separated shaft and cam part. S-cam manufactured with optimum laser welding conditions is verified the performance like tensile strength, torsional strength and fatigue test. Strength and fatigue test results are described.

레이저 표면경화처리된 회주철의 내마모특성에 관한 연구 (Study on the Wear Resistance of Gray Cast Iron in Laser Surface Hardening)

  • 박근웅;한유희;이상윤
    • 열처리공학회지
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    • 제9권4호
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    • pp.271-280
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    • 1996
  • This study has been performed to investigate into some effects of power density and traverse speed of laser beam on optical microstructure, hardness and wear characteristics of gray cast iron treated by laser surface hardening technique. Optical micrograph has shown that large martensite and a small amount of retained austenite appear in outermost surface layer with fine martensite in inside hardened zone. Hardness measurements have revealed that the range of maximun hardness value is $Hv=650{\pm}15$ and as the power density increases and the traverse speed decreses, the depth of hardened zone increases due to as increase in input power density. Wear test has exhibited that wear rasistance of laser surface hardened specimen is superier compared to that of untreated specimen under the condition of same load at a given sliding distance, showing that absorption results of an wxidized substance due to a heavy abrasion appear in untreated specimen. The amount of weight loss of laser surface hardened specimen with respect to sliding distance at a given load decreses with increasing traverse speed at a given power density and with increasing power density at a given traverse speed.

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SM 45C강의 레이저 표면경화처리에 관한 연구 (A study on the laser surface hardening of SM 45C steel)

  • 나석주;김성도;이건이;김태균
    • 대한기계학회논문집
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    • 제11권1호
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    • pp.53-62
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    • 1987
  • 본 논문에서는 1 KW CW CO$_{2}$레이저 발생자장치를 사용하여 표면경화 처리 를 행할때 공정과 관련된 변수들이 용접부 및 표면경화층에 미치는 영향들을 이론과 실험을 통해서 규명하고, 이 결과들을 실제공정에 사용할 수 있는 기초자료로서 제시 하고자 한다. 이를 위해서 해석에 사용될 수 있는 유한요소법(Finite Element Meth- od)에 근거한 2차원 열유동 해석용 프로그램 및 데이타 처리 프로그램을 개발하고, 중 탄소강에 레이저 표면처리를 수행하여 실험 및 이론해석의 결과를 비교 검토하였다. 비교 검토하여 그 설정기준을 고찰하였다.

고주파유도가열에 의한 고강도 센터필라 개발 (Development of High Strength Center-pillar by High Frequency Induction Heating)

  • 손진혁;염영진;김원혁;황정복;김선웅;유승조;이현우
    • 대한기계학회논문집A
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    • 제32권6호
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    • pp.533-539
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    • 2008
  • An high frequency induction hardening technology of vehicle body press-formed of thin sheet steel has been developed to increase the strength of vehicle body parts locally by high frequency induction heating, thereby eliminating the need for reinforcements. And this technique for increasing the tensile strength of sheet steel was practically applied to the front floor cross member and center pillar reinforcement of a passenger car. The side impact behavior has been investigated when induction hardening technology is applied to the conventional low-carbon steel and weight reduction of an automotive body is expected. In this paper, basic experiments were performed for the hat-shaped specimen under high frequency induction heating process. Martensitic transformation was found in the heating zone through microscopic observation which showed higher hardness. In addition, the hardness and strength of the center-pillar specimen made of boron steel increased remarkably by high frequency induction heating.

Sursulf 처리후 고주파 표면경화된 저탄소강의 경도 및 마모특성에 미치는 Sursulf 처리시간 및 고주파 경화 이송속도의 영향 (The Effect of Sursulf Treating Time and Traveling Speed during Induction Hardening on Hardness and Wear Characteristics of Low Carbon Steel Combined-Heat-Treated)

  • 노용식;김영희;이평호;신호강;이상윤
    • 열처리공학회지
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    • 제2권2호
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    • pp.17-26
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    • 1989
  • This study has been performed to investigate into some effects of the Sursulf treatment time and the traveling speed of surface hardening treatment on the hardness and the wear characteristics by applying the combined heat treating techniques of Sursulf process followed by induction hardening treatment to mild steel. It has been shown that increasing the Sursulf treatment time increases the case depth, but both hardness and wear resistance are not considerably improved. When the combined heat treating technique of high frequency induction heating after Sursulf treatment is applied, an improvement in case depth as well as wear resistance is obtained. In particular, the hardness in diffusion zone is greatly increased due mainly to the formation of martensite and possibly lower bainite. Iron oxides formed during induction heating and subsequent water spray cooling in the outermost part of compound layer may be considered to cause some increases in hardness and wear resistance.

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