• Title/Summary/Keyword: hardening rate

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Characteristics of the Cyclic Hardening in Low Cycle Environmental Fatigue Test of CF8M Stainless Steel (CF8M 스테인리스 강 저주기 환경피로 실험의 주기적 변형률 경화 특성)

  • Jeong, Ill-Seok;Ha, Gak-Hyun;Kim, Tae-Ryong;Jeon, Hyun-Ik;Kim, Yeong-Sin
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.17-22
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    • 2007
  • Low-cycle environmental fatigue tests of cast austenitic stainless steel CF8M at the condition of fatigue strain rate 0.04%/sec were conducted at the pressure and temperature, 15MPa, $315^{\circ}C$ of a operating pressurized water reactor. The used test rig was limited to install an extensometer at the gauge length of the cylindrical fatigue specimen inside the small autoclave. So the magnet type LVDT's were used to measure the fatigue displacement at the specimen shoulders inside the high temperature and high pressure water autoclave. However, the displacement and strain measured at the specimen shoulders is different from the one at the gauge length for the geometry and the cyclic strain hardening effect. FEM calculated the displacement and the strain of the gauge length from the data measured at the shoulders. Tensile test properties in elastic and plastic behavior of CF8M material were used in the FEM analysis. A series of low cycle fatigue tests simulating the cyclic strain hardening effect verified that the FEM calculation was well agreed with the simulated tests. The process and method developed in this study would be so useful to produce reliable environmental fatigue curves of CF8M stainless steel in pressurized water reactors.

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Characteristics of the Cyclic Hardening in Low Cycle Environmental Fatigue Test of CF8M Stainless Steel (CF8M 스테인리스 강 저주기 환경피로 실험의 주기적 변형률 경화 특성)

  • Jeong, Il-Seok;Ha, Gak-Hyun;Kim, Tae-Ryong;Jeon, Hyun-Ik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.2
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    • pp.177-185
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    • 2008
  • Low-cycle environmental fatigue tests of cast austenitic stainless steel CF8M at the condition of fatigue strain rate 0.04%/sec were conducted at the pressure and temperature, 15MPa, $315^{\circ}C$ of a operating pressurized water reactor (PWR). The used test rig was limited to install an extensometer at the gauge length of the cylindrical fatigue specimen inside a small autoclave. So the magnet type LVDT#s were used to measure the fatigue displacement at the specimen shoulders inside the high temperature and high pressure water autoclave. However, the displacement and strain measured at the specimen shoulders is different from the one at the gauge length for the geometry and the cyclic strain hardening effect. Displacement of the fatigue specimen gauge length calculated by FEM (finite element method) used to modify the measured displacement and fatigue life at the shoulders. A series of low cycle fatigue life tests in air and PWR conditions simulating the cyclic strain hardening effect verified that the FEM modified fatigue life was well agreed with the simulating test results. The process and method developed in this study for the environmental fatigue test inside the small sized autoclave would be so useful to produce reliable environmental fatigue curves of CF8M stainless steel in pressurized water reactors.

A Semi-Implicit Integration for Rate-Dependent Plasticity with Nonlinear Kinematic Hardening (비선형 이동경화를 고려한 점소성 모델의 내연적 적분)

  • Yoon, Sam-Son;Lee, Soon-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.9
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    • pp.1562-1570
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    • 2003
  • The prediction of the inelastic behavior of the structure is an essential part of reliability assessment procedure, because most of the failures are induced by the inelastic deformation, such as creep and plastic deformation. During decades, there has been much progress in understanding of the inelastic behavior of the materials and a lot of inelastic constitutive equations have been developed. The complexity of these constitutive equations generally requires a stable and accurate numerical method. The radial return mapping is one of the most robust integration scheme currently used. Nonlinear kinematic hardening model of Armstrong-Fredrick type has recovery term and the direction of kinematic hardening increment is not parallel to that of plastic strain increment. In this case, The conventional radial return mapping method cannot be applied directly. In this investigation, we expanded the radial return mapping method to consider the nonlinear kinematic hardening model and implemented this integration scheme into ABAQUS by means of UMAT subroutine. The solution of the non-linear system of algebraic equations arising from time discretization with the generalized midpoint rule is determined using Newton method and bisection method. Using dynamic yield condition derived from linearization of flow rule, the integration scheme for elastoplastic and viscoplastic constitutive model was unified. Several numerical examples are considered to demonstrate the efficiency and applicability of the present method.

Viscoplastic analysis of thin-walled tubes under cyclic bending

  • Pan, Wen-Fung;Hsu, Chien-Min
    • Structural Engineering and Mechanics
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    • v.7 no.5
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    • pp.457-471
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    • 1999
  • In this paper, different curvature-rates are controlled to highlight the characteristic of viscoplastic response in cyclic bending tests. The curvature-ovalization apparatus, which was designed by Pan et al. (1998), is used for conducting the curvature-controlled experiments on thin-walled tubular specimens for AISI 304 stainless steel under cyclic bending. The results reveals that the faster the curvature-rate implies, the fast degree of hardening of the metal tube. However, the ovalization of the tube cross-section increases when the curvature-rate increases.

Numerical Simulation of UHPFRC I-beam by the Linear Complementarity Problem (LCP 방법에 의한 초고강도 섬유보강 I 형보의 수치해석)

  • Han, Sang-Mook;Guo, Yi-Hong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.579-580
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    • 2009
  • This paper presents a numerical simulation of quasi-brittle fracture in UHPFRC I-beam. A linear complementarity problem (LCP) is used to formulate the path-dependent hardening-softening behavior in non-holonomic rate form, and the PATH solver is employed to solve the LCP.

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An Experimental Study of Al2017 on Characteristics of the Surface Roughness in Machining Center Processing (머시닝센터 가공에서 Al2017의 표면거칠기 특성에 관한 실험적 연구)

  • Kim, Chan-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.68-72
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    • 2012
  • Al2017 is typical Duralumin of self-hardening aluminum alloy. It is lightweight, formability and machinability so throughout the industries have widely used automobile, electronics, semiconductor and aircraft as material. A variety of CNC machine tool processing technology, scientific principles and experience have been studied in order to increase accuracy and productivity. Using a machining center is to constant amount of side step and cutting characteristics studied changing depth of cut, revolution per minute and feed rate.

Forming Limit Diagram of DP590 considering the Strain Rate (변형률속도를 고려한 DP590의 성형한계도)

  • Kim, Seok-Bong;Ahn, Kwang-Hyun;Ha, Ji-Woong;Lee, Chang-Soo;Huh, Hoon;Bok, Hyun-Ho;Moon, Man-Been
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.1
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    • pp.127-130
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    • 2010
  • This paper deals with the formability of DP590 steel considering the strain rate. The strain hardening coefficient, elongation and r-value were obtained from the static and dynamic tensile test. As strain rate increases from static to 100/s, the strain hardening coefficient and the uniform elongation decrease and the elongation at fracture and r-value decrease to 0.1/s and increase again to 100/s. The high speed forming limit tests with hemi-spherical punch were carried out using the high speed crash testing machine and high speed forming jig. The high speed forming limit of DP590(order of $10^2$/s) decreases compared to the static forming limit(order of $10^{-3}$/s) and the forming limit band in high speed forming test is narrower than that in the static forming test. This tendency may be due to the development of brittleness with increase of stain rate.

Incorporation of Sheet Forming Effects in Crash Simulations Using Ideal Forming Theory and Hybrid Membrane/shell Method (이상공정이론 및 하이브리드 박막/쉘 방법을 이용한 박판성형품의 충돌거동 해석)

  • 류한선;정관수;윤정환;한정석;윤재륜;강태진
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.148-151
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    • 2003
  • In order to achieve reliable but cost-effective crash simulations of stamped parts, sheet forming process effects were incorporated in simulations using the ideal forming theory mixed with the 3D hybrid membrane/shell method, while the subsequent crash simulations were carried out using a dynamic explicit finite element code. Example solutions performed for forming and crash simulations of I- and S-shaped rails verified that the proposed approach is cost-effective without sacrificing accuracy. The method required a significantly small amount of additional computation time, less than 3% for the specific examples, to incorporate sheet forming effects to crash simulations. As for the constitutive equation, the combined isotropic-kinematic hardening law and the non-quadratic anisotropic yield stress potential as well as its conjugate strain-rate potential were used to describe the anisotropy of AA6114-T4 aluminum alloy sheets.

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The Study on the Wear Corrosion Behavior of Induction Hardening High Strength Cast Iron in the pH Environments (고주파 열처리한 강인주철재의 마멸부식거동에 관한 연구)

  • Park, Yun-Sik;Lim, Uh-Joh;Park, Dong-Gi
    • Journal of the Korean Institute of Gas
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    • v.12 no.4
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    • pp.52-57
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    • 2008
  • This paper studies on the wear corrosion behavior of induction hardening high strength cast iron in the acidic environments. In a variety of pH solutions, wear corrosion behavior of GC 300 with a variety of contact pressures was investigated, and corrosion wear behavior after immersion test was considered. Also, electrochemical polarization test for GC 300 was carried out in various pH solutions. The main results are as following: In the strong acidic environment, wear corrosion rate of GC 300 appears highly and in the neutral environment is stable. Also, graphitic corrosion in the strong acidic environment occurs. The corrosion current density of GC 300 becomes high in a order of pH 1 > pH 2 > pH 4 > pH 6.5.

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Plane-strain bending based on ideal flow theory (이상 유동 이론에서의 평면 변형 벤딩)

  • Alexandrov Sergei;Lee W.;Chung K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.233-236
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    • 2004
  • The major objective of this paper is to clarify the effect of constitutive laws on bulk forming design based on the ideal flow theory. The latter theory is in general applicable for perfectly/plastic materials. However, its kinematics equations constitute a closed-form system, which are valid for any incompressible materials, therefore enabling us to extend design solutions based on the perfectly/plastic constitutive law to more realistic laws with rate sensitive hardening behavior. In the present paper, several constitutive laws commonly accepted for the modeling of cold and hot metal forming processes are considered and the effect of these laws on one particular plane-strain design is demonstrated. The closed form solution obtained describes a non-trivial nonsteady ideal process. The design solutions based on the ideal flow theory are not unique. To achieve the uniqueness, the criterion that the plastic work required to deform the initial shape of a given class of shapes into a prescribed final shape attains its minimum is adopted. Comparison with a non-ideal process is also made.

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