• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.4 no.2
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• pp.46-53
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• 1995

In this study, Wear of a ceramic cutting tool for hardened STD11 steel was investigated. Under the finish machining condition. DOC notch wear of a ceramic cutting tool was mostly occurred earlier than flank and crater wear were proceeded. The relations of DOC notch wear, which was characteristically produced at the beginning of cutting. to cutting speed, feed, depth of cut, and nose radius of a ceramic cutting tool were examined. Effective approach angle, which is a function of cutting conditions, and boundary area were suggested, and then the influence of those was investigated, The following conclusions were obtained: (1)as cutting speed was increasing. DOC notch wear was decreasing (2) the cutting condition that magnitude of slendermess ratio was made small, was favorable for DOC notch wear, (3) as depth of cut was smaller, the influence of feed on DOC notch wear was also smaller, (4) DOC notch wear was mainly influenced by effective approach angle, but by boundary area in the range of low feed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.921-924
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• 1995

Case hardening behavior of carbon tool steel(SK5) was investigated after pulsed YAG laser irradiation. In the case od beam passes,martensite formed in the melt zone and in former pearlite regions of the austenitization zone exhibits vary high Vickers hardness values. The molten depth and width decrease as the beam power density increase. The influence of depth and width of color painted specimen was also investigated. The molten zone of the black painted specimen was the largest. The were loss of the black painted specimen was smaller than any other painted or raw material.

• Journal of the Korean Society for Precision Engineering
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• v.11 no.5
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• pp.153-160
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• 1994

In this study, residual stress and surface roughness were investigated experimentally to evaluate surface integrity on surface layer machined by CBN, ceramics and WC cutting tools. When machining difficult-to-cut material (hardened STD11 steel $H_{R}$C 60), residual stresses remaining in machined surface layer were mainly compressive. The increase of flank wear caused a shift of the compressive residual stress maximum to greater workpiece depths, but the changes did not penetrate the workpiece beneath a depth of 300 .mu. m. Surface roughness was influenced considerably by variations of the cutting speed and feed. In machining hard material, CBN and A1$_{2}$ $O_{3}$ ceramics cutting tool materials proved significantly superior to mixed ceramics A1$_{2}$ $O_{3}$-TiC and WC in evaluation of surface integrity.y.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.14 no.6
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• pp.83-87
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• 2005

Hardening Constant Velocity joint increases hardness near the surface and the surface improves fatigue life. Although case depth and chemical composition are same, the prior structure of induction hardened Constant Velocity Joint affects the fatigue strength and life during hardening. Therefore torsional fatigue tests of specimens from vaere conducted on induction hardened automotive Constant Velocity joint with various case depths and lrious prior structures, which are obtained by nomalizing, spheriodized annealing and tempering after quenching, woads applied in order to evaluate the relation between prior structure and fatigue strength.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.6
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• pp.30-36
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• 2013

An FFD(flexible fine die) is an embossed mold that consists of a thin plate ranging from 0.6 to 3 mm in thickness. FFDs are primarily used for cutting LCD films and F-PCB sheets. In the high-speed micro-milling process of flexible fine dies, the lubrication and cooling of the cutting edges is very important from the aspect of eco machining and cutting performance. In this paper, a comparative study of tool wear and surface roughness between cutting fluid and hybrid lubrication for eco-machining of FFD was conducted for processes of high-speed machining of highly hardened material (STC5, HRC52). Especially, the incorporated fluid method for eco machining, in which the cutting performances can be simultaneously measured, was introduced. The machining results show that hybrid lubrication, instead of conventional cutting fluid, leads to excellent tool wear and surface roughness and represents the proper conditions for eco micro-machining of flexible fine dies.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.10a
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• pp.350-353
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• 2005

It is a feature of primary importance for a backing material for circular saw blades having teeth which are tipped with cermet, that the steel has not a too high hardenability in order that the backing material shall not be completely hardened through brazing, welding or grinding, etc. in connection with the finishing operation in the manufacturing of circular saw blade. It is believed that V-(2Mo+W) added steel from this point of view had best conditions. Using V-(2Mo+W) added backing steel, the tool failure can be effectively prevented due to superior damping performance.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.24 no.4 s.175
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• pp.900-906
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• 2000

Ceramic, PCD and CBN tools are available for the difficult-to-cut-materials such as hardened carbon tool steel, stainless steel, Inconel 718 and etc. Ceramic tools are likely to be chipped and abruptly broken before the appearance of normal wear in turning. Ceramic tools are suitable for continuous in turning, not for intermittent in milling. In this study, TiN/TiCN multi-layer coated ceramic tools were found to restrain the chipping, breaking and early fracture and to increase the critical cutting speed owing to TiN/TiCN multi-layer coating in Arc Ion Plating of PVD method.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.7 no.4
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• pp.123-129
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• 1998

Ceramic and CBN tools are available for the difficult-to -cut-materials such as hardened carbon tool steel. stainless steel and etc. Ceramic tools are suitable for continuous turning cut, not for intermittent milling cut. Ceramic tools are likely to be chipped and abruptly broken before the appearance of normal wear in turning. In this study, TiN coated ceramic tools were found to restrain the chipping, breaking and early fracture and to increase the critical cutting velocity owing to TiN coating in PVD method.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1994.10a
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• pp.73-78
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• 1994

Wear and fracture mode of ceramic tool for hardened SKD11 steel was investigated by face milling in this study. The cutting force and Acoustic Emission(AE) signal were utilized to detect the wear and fracture of ceramic tool. The following conclusions were obtained : (1) The wear and fracture modes of ceramic tool are characterized by three types: \circled1wear which has normal wear and notch wear, \circled2 wear caused by scooping on the rake face, \circled3 large fracture caused by thermal crack in the rake face. (2) The wear behaviour of ceramic tool can be detected by the increase of mean cutting force and the variation of the AE RMS voltage. (3) The catastrophic fracture of ceramic tool can be detected by the cutting force(Fz-component). (4) As the hardness of work material increased, Acoustic Emission RMS value and mean cutting force(Fz) increased linearly, but the tool life decreased.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.14 no.6
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• pp.16-21
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• 2005

The cutting characteristics of hardened steel(AISI 52100) by PCBN tools is investigated with respect to cutting force, workpiece surface roughness and tool flank wear by the vision system. Hard Owning is carried out with various cutting conditions; spindle rotational speed, depth of cut and feed rate. Backpropagation neural networks(BPNs) are used for detection of tool wear. The input vectors of neural network comprise of spindle rotational speed, feed rates, vision flank wear, and thrust force signals. The output is the tool wear state which is either usable or failure. The detection of the abnormal states using BPNs achieves $96.8\%$ reliability even when the spindle rotational speed and feedrate are changed.