• Title/Summary/Keyword: hammer performance

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Development and Performance Evaluation of In-situ Dynamic Stiffness Analyzer (원위치 동적강성 분석기의 개발 및 성능평가)

  • Kim, Dong-Ju;Byun, Yong-Hoon
    • Journal of The Korean Society of Agricultural Engineers
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    • v.61 no.2
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    • pp.41-50
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    • 2019
  • Stiffness characteristic of subgrade is one of the most important aspects for the design and evaluation of pavement and railway. However, adequate field testing methods for evaluating the stiffness characteristics of the subgrade have not been developed yet. In this study, an in-situ dynamic stiffness analyzer (IDSA) is developed to evaluate the characteristics of subgrade stiffness along the depth, and its performance is evaluated in elastic materials and a compacted soil. The IDSA consists of a falling hammer system, a connecting rod, and a tip module. Four strain gauges and an accelerometer are installed at the tip of the rod to analyze the dynamic response of the tip generated by the drop of hammer. Based on the Boussinesq's method, the stiffness and Young's modulus of the specimens can be calculated. The performance of IDSA was tested on three elastic materials with different hardness and a compacted soil. For the repeatability of test performance, the dynamic signals for force and displacement of the tip are averaged from the hammer impact tests performed five times at the same drop height. The experimental results show that the peak force, peak displacement, and the duration depend on the hardness of the elastic materials. After calculating the stiffness and elastic modulus, it is revealed that as the drop height of hammer increases, the stiffness and elastic moduli of MC nylon and the compacted soil rapidly increase, while those of urethanes less increase.

Research for Fatigue Life Extension Techniques in Weldments via Pneumatic Hammer Peening (공압식 헤머피닝을 이용한 용접부 피로수명 연장기술 연구)

  • Han, Jeong-Woo;Han, Seung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.8
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    • pp.842-848
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    • 2009
  • Fatigue failures are often occurred at welded joints where stress concentrations are relatively high due to the joint geometry. Although employing good detail design practices by upgrading the welded detail class enables to improve the fatigue performance, in many cases, the modification of the detail may not be practicable. As an alternative, the fatigue life extension techniques that reduce the severity of the stress concentration at the weld toe region, remove imperfections and introduce local compressive welding residual stress, have been applied. These techniques are also used as definite measures to extend the fatigue life of critical welds that have failed prematurely and have been repaired. In this study, a hammer peening procedure for using commercial pneumatic chipping hammer was developed, and the effectiveness is quantitatively evaluated. The pneumatic hammer peening makes it possible to give the weld not only a favorable shape reducing the local stress concentration, but also a beneficial compressive residual stress into material surface. In the fatigue life calculation of non-load carrying cruciform specimen treated by the pneumatic hammer peening, the life was lengthened about ten times at a stress range of 240MPa, and fatigue limit increased over 65% for the as-welded specimen.

Modeling and Design of Impact Hammer Drill (충격햄머드릴의 기구해석 및 설계)

  • 박병규;김재환;백복현;정재천
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.04a
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    • pp.146-152
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    • 1997
  • This paper deals with a study of striker type impact hammer drill for improving the drilling performance. The study was performed through a numerical simulation of the impact hammer mechanism, an experimental comparison of the numerical simulation results and an optimization of the impact mechanism. The numerical model of the impact hammer drill takes into account the striker motion and the effects of the pressure in the cylinder as well as the friction acting on the striker. The equation of motion is solved with the pressure equation in the cylinder and the friction force. At the moment of impact, an ideal impact model that uses restitutiion codfficient is used to calculate the sudden change of the striker motion. The impact force numerically simulated shows a good agreement with the experimental results and thus, the validity of the numerical model is proven. Based upon the proposed model, an optimization was performed to improve the impact force of the hammer drill. The objective function is to maximize the impact force and the design variables are striker mass, frequency of piston, bit guide mass, cylindrical diameter and dimensions of the mechanism components. Each design variable and some other conditions that are essential to maintain normal operation of the hammer drill are considered as constraints. The optimized result shows remarkable improvement in impact force and an experimental proof was investigated.

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Design and Analysis of a High Speed Single-phase Hybrid 4/4 poles SRM for Hammer Beaker Application

  • Jeong, Kwang-Il;Lee, Dong-Hee;Ahn, Jin-Woo
    • Journal of Electrical Engineering and Technology
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    • v.13 no.5
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    • pp.1978-1985
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    • 2018
  • In this paper, a novel single-phase hybrid switched reluctance motor (HSRM) is proposed for hammer breaker application. The hammer breaker requires only unidirectional rotation and high-speed operation. To satisfy the requirements and eliminate torque dead-zone, the rotor of the proposed 4/4 poles SRM is designed with wider pole arc and non-uniform air-gap. This motor has a simple structure and produces low torque ripple. Permanent magnets (PMs) are mounted on the inner stator at a certain position which enables it to park the rotor for self-start and create positive cogging torque in the torque dead-zone. Compared with conventional single-phase switched reluctance motor, HSRM has an increased torque density and relatively low torque ripple. To verify effectiveness, finite element method (FEM) is employed to analyze the performance of the proposed structure. Then, the proposed motor is compared with the existing motor drive system for the same application. The proposed HSRM is easy to manufacture along with competitive performance.

Research for performance improvement of impact hammer drill (충격 헤머 드릴의 성능향상을 위한 연구)

  • Park, Cheol-Woo;Kim, Jea-Hwan;Han, Sang-Yong;Guan, Nam-Jin;Kang, Chun-Gu;Jung, Young-Chae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.333-336
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    • 2004
  • This paper presents performance of the impact hammer drill with coefficient of restitution, lubrication and friction, pressure leakage, damper efficiency and the general quality test. The novel measurement systems are introduced in order to get the reasonable data. The mechanism of strikers with inner pressure is revealed in the general quality test. Due to these factors we are able to make the computational analysis correctly.

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The errors and reducing method in the frequency response function from impact hammer testing (충격햄머 가진으로 구한 주파수응답함수의 오차와 해결방법)

  • 안세진;정의봉
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.71-77
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    • 2002
  • The spectrum of impulse response signal which is obtained from an impulse hammer testing is used for frequency response function, nevertheless it has serious faults when the record length for the signal processing is not very long. The faults cannot be avoided with the conventional signal analyzer that is processing all the signals as if they are always periodic. The signals generated by the impact hammer are undoubtedly non-periodic because of the damping, and are acquired for limited recording time due to the memory as well as the computation performance of the signal analyzer. This paper will make clear the relation between the faults and the length of recording time, and propose the way for solving the faults.

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Drivability Monitoring of Large Diameter Underwater Steel Pipe Pile Using Pile Driving Analyzer. (수중 대구경강관말뚝의 항타관입성 모니터링을 위한 PDA 적용 사례)

  • Kim, Dae-Hak;Park, Min-Chul;Kang, Hyung-Sun;Lee, Won-Je
    • Proceedings of the Korean Geotechical Society Conference
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    • 2004.03b
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    • pp.11-19
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    • 2004
  • When pile foundation constructed by driving method, it is desirable to perform monitoring and estimation of pile drivability and bearing capacity using some suitable tools. Dynamic Pile Monitoring yields information regarding the hammer, driving system, and pile and soil behaviour that can be used to confirm the assumptions of wave equation analysis. Dynamic Pile Monitoring is performed with the Pile Driving Analyser. The Pile Driving Analyser (PDA) uses wave propagation theory to compute numerous variables that fully describe the condition of the hammer-pile-soil system in real time, following each hammer impact. This approach allows immediate field verification of hammer performance, driving efficiency, and an estimate of pile capacity. The PDA has been used widely as a most effective control method of pile installations. A set of PDA test was performed at the site of Donghea-1 Gas Platform Jacket which is located east of Ulsan. The drilling core sediments of location of jacket subsoil are composed of mud and sand, silt. In this case study, the results of PDA test which was applied to measurement and estimation of large diameter open ended steel pipe pile driven by underwater hydraulic hammer, MHU-800S, at the marine sediments were summarized.

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Drivability of Offshore Pile Foundation at Ieodo Ocean Research Station (이어도 해양과학기지 말뚝기초의 항타 관입성 연구)

  • Shim, Jae-Seol;Yoon, Gil-Lim;Lee, Seung-Jun
    • Ocean and Polar Research
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    • v.25 no.spc3
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    • pp.373-384
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    • 2003
  • When pile foundation is constructed by dynamic method, it is desirable to perform monitoring of drivability with pile penetration. Dynamic pile monitoring yields information regarding driving hammer, cushion, pile and soil behaviour that can be used to confirm the assumptions of wave equation analysis. In this study, dynamic monitoring of the steel pipe pile was performed with Pile Driving Analyser (PDA). The PDA utilizes the wave propagation theory to compute numerous variables which describe the conditions of the hammer-pile-soil system in real-time and following each hammer impact. This approach allows immediate field verification of hammer performance, driving efficiency, and estimation of pile bearing capacity. A series of PDA test were performed at the Ieodo Ocean Research Station (IORS) located in southeast of Marado, a southernmost small island south of Jeju Island. The drilling core sediments of Ieodo subsoil are composed of mud and sand, showing lamination and wavy or lenticular bedding, which were often bioturbated. This paper summarizes the results of PDA tests which were applied in measurement and estimation of large diameter open ended steel pipe pile driven by steam hammer, Vulcan-560 and MRBS-4600, at the marine sediments.

Rod Energy Ratio Measurement of SPT (표준관입시험의 동적효율 측정)

  • Lee, Ho-Chun;Kim, Byeong-Il;Park, Yong-Won
    • Geotechnical Engineering
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    • v.13 no.1
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    • pp.169-182
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    • 1997
  • It is known that some amount of loss in impact energy takes place due to some limitations and problems during the performance of the field SPT. Actual energy level tractsferred to the rod should be measured to correct the SPT-N values tested in the field In this paper, the ratio of energy transferred to the rod through the anvil to impact energy is measured by using sharpy impact test equipment and also analysed by using GRL-WEAP This result is certified and compared with that of field SPT As the results of this study, the average rod energy ratio of the R-P hammer and the Trip hammer is calculated at 0.726 and 0.728 respectively, but it is suggested that 0.72 should be used. By using the hammer energy ratio 64.2% and 75.0% obtained from field measurement, the average energy ratio of the SPT for the R-P hammer is calculated at 46.7% and 54.5% for the Trip hammer.

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Development of Pulsating Type Electromagnetic Hammer Drive Systems (맥동파 전자해머 구동시스템의 개발)

  • Ahn, Dong-Jun;Nam, Hyun-Do
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.5
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    • pp.269-274
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    • 2016
  • This paper proposes the development of a low frequency electronic hammer drive system that is used to prevent scaling or clogging in the hopper process. The electro-mechanical hammering driving method involves the generation of vibration and impact energy. The operation principles of the electromagnetic hammer were considered by parallel/series spring coefficient analysis and the amount of kinetic energy generated was calculated from the product of the equivalent spring constant, which is coupled with the E core and the gap of between the E core and I core. In addition, the Pulsation Driving algorithm was applied to the proposed electromagnetic hammer to obtain the maximizing kinetic energy. This algorithm was then implemented by a logical AND operation process and micro-controller (atmega128) built in functions with a timer interrupt and PWM generation function. The driving circuit of the electromagnetic hammer was designed using the H-bridge type IGBT circuit. The experimental test was performed by usefulness of the developed electromagnetic hammer systems with the acceleration measurement method. The experimental result showed that the proposed system has good kinetic energy generation performance and can be applied to the hopper process.