• Title/Summary/Keyword: hammer design

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Research for Performance Improvement of Impact Hammer Drill (충격 햄머 드릴의 성능향상을 위한 연구)

  • Kim, Jeahwan;Park, Cheolwoo;Han, Sangyong;Guan, Namjin;Kang, Chungu;Jung, Youngchae
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.5 s.98
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    • pp.536-541
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    • 2005
  • This paper Presents the performance test of an impact hammer drill in conjunction with the parameter consideration of coefficient of restitution, lubrication and friction, pressure leakage, vibration damper and production quality. Novel measurement setups are innovated in order to get the Parameter data. The measured data are compared with the computational results, and this comparison gives a confidence on the computational model, which can be used for a optimal design of impact hammer drills.

Consideration of Pressure-Rise and Water Hammer for Pipe System in Relation to Start-Up and Sudden Stop of the Pump (펌프 기동 및 정지에 따른 배관 압력상승과 수격작용 영향 고찰)

  • Heo, Min Woong;Min, Ji Ho
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.13 no.1
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    • pp.69-74
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    • 2017
  • In the fire protection system or fire fighting water supply system, the jockey pump is generally installed for the prevention of the pressure decrease of pipes, the frequent driving of the fire pump and protection the pipes from the water hammer. In this paper, the pressure-rise in fire fighting water distribution pipes in condition of pipe pressurization by the surge tank at the start-up and the sudden-stop of the fire pump without additional installation of jockey pump is considered by using simple formula calculations and the evaluation of water hammer occurrence in condition of pipe pressurization by the surge tank is included. As a result, the pressure-rise of pipes is less than the pipe design pressure at the condition of pump's start-up and sudden stop, and the possibility of water hammer occurrence is remarkably low due to pressurization of the pipes by the surge tank.

Mechanical Vibration Characteristics Analysis of a Counterblow Hammer Press in the Forging Process (카운터블로 해머 프레스 단조공정의 기계진동 특성 해석)

  • Kim, Soo Tae;Ju, Gyeong Jin;Park, Geon Jong;Choi, Young Hyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.8
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    • pp.43-52
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    • 2022
  • The vibration characteristics of a hammer press are important parameters for machine design and production control. In this study, a counterblow hammer press was mathematically modelled as a mass-spring-damper system in order to analyze its vibration characteristics. The forging efficiency was theoretically derived as a function of the mass ratio, momentum ratio, and the coefficient of restitution And the effects of the mass ratio, momentum ratio and the restitution coefficient on the forging efficiency were also investigated for two particular cases of the unit mass ratio and unit momentum ratio. Additionally, the vibration responses of the counterblow hammer press due to the ram colliding impact were analyzed, and the force transmitted to the foundation through the mounting unit was determined.

Evaluation of the parameters affecting the Schmidt rebound hammer reading using ANFIS method

  • Toghroli, Ali;Darvishmoghaddam, Ehsan;Zandi, Yousef;Parvan, Mahdi;Safa, Maryam;Abdullahi, Muazu Mohammed;Heydari, Abbas;Wakil, Karzan;Gebreel, Saad A.M.;Khorami, Majid
    • Computers and Concrete
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    • v.21 no.5
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    • pp.525-530
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    • 2018
  • As a nondestructive testing method, the Schmidt rebound hammer is widely used for structural health monitoring. During application, a Schmidt hammer hits the surface of a concrete mass. According to the principle of rebound, concrete strength depends on the hardness of the concrete energy surface. Study aims to identify the main variables affecting the results of Schmidt rebound hammer reading and consequently the results of structural health monitoring of concrete structures using adaptive neuro-fuzzy inference system (ANFIS). The ANFIS process for variable selection was applied for this purpose. This procedure comprises some methods that determine a subsection of the entire set of detailed factors, which present analytical capability. ANFIS was applied to complete a flexible search. Afterward, this method was applied to conclude how the five main factors (namely, age, silica fume, fine aggregate, coarse aggregate, and water) used in designing concrete mixture influence the Schmidt rebound hammer reading and consequently the structural health monitoring accuracy. Results show that water is considered the most significant parameter of the Schmidt rebound hammer reading. The details of this study are discussed thoroughly.

A Study on Thermal Flow Analysis in Grinding Disc Assembly for Disintegration of Secondary Battery Materials (이차전지 원료 해쇄용 그라인딩 디스크 어셈블리 내 열 유동 해석에 관한 연구)

  • Dong-Min Yun;Yong-Han Jeon
    • Design & Manufacturing
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    • v.16 no.4
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    • pp.34-39
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    • 2022
  • Sustained economic development around the world is accelerating resource depletion. Research and development of secondary batteries that can replace them is also being actively conducted. Secondary batteries are emerging as a key technology for carbon neutrality. The core of an electric vehicle is the battery (secondary battery). Therefore, in this study, the temperature change by the heat source of the hammer and the rotational speed (rpm) of the abrasive disc of the Classifier Separator Mill (CSM) was repeatedly calculated and analyzed using the heat flow simulation STAR-CCM+. As the rotational speed (rpm) of the abrasive disk increases, the convergence condition of the iteration increases. Under the condition that the inlet speed of the Classifier Separator Mill (CSM) and the heat source value of the disc hammer are the same, the disc rotation speed (rpm) and the hammer temperature are inversely proportional. As the rotational speed (rpm) of the disc increases, the hammer temperature decreases. However, since the wear rate of the secondary battery material increases due to the strong impact of the crushing rotational force, it is determined that an appropriate rpm setting is necessary. In CSM (Classifier Separator Mill), it is judged that the flow rate difference is not significantly different in the direction of the pressure outlet (Outlet 1) right above the classifier wheel with the fastest flow rate. Because the disc and hammer attachment technology is adhesive, the attachment point may deform when the temperature of the hammer rises. Therefore, it is considered necessary to develop high-performance adhesives and other adhesive technologies.

Design and Analysis of a High Speed Single-phase Hybrid 4/4 poles SRM for Hammer Beaker Application

  • Jeong, Kwang-Il;Lee, Dong-Hee;Ahn, Jin-Woo
    • Journal of Electrical Engineering and Technology
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    • v.13 no.5
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    • pp.1978-1985
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    • 2018
  • In this paper, a novel single-phase hybrid switched reluctance motor (HSRM) is proposed for hammer breaker application. The hammer breaker requires only unidirectional rotation and high-speed operation. To satisfy the requirements and eliminate torque dead-zone, the rotor of the proposed 4/4 poles SRM is designed with wider pole arc and non-uniform air-gap. This motor has a simple structure and produces low torque ripple. Permanent magnets (PMs) are mounted on the inner stator at a certain position which enables it to park the rotor for self-start and create positive cogging torque in the torque dead-zone. Compared with conventional single-phase switched reluctance motor, HSRM has an increased torque density and relatively low torque ripple. To verify effectiveness, finite element method (FEM) is employed to analyze the performance of the proposed structure. Then, the proposed motor is compared with the existing motor drive system for the same application. The proposed HSRM is easy to manufacture along with competitive performance.

Study on the Effects of Hammer's Thickness and Width on the Grinding Performance of Hammer Mill (햄머밀의 햄머두께 및 폭(幅)이 분쇄성능(粉碎性能)에 미치는 영향(影響))

  • Kim, Soung Rai;Chang, Dong Il;Kwon, Soon Goo
    • Korean Journal of Agricultural Science
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    • v.12 no.1
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    • pp.101-107
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    • 1985
  • Since most farmers breeding livestocks in Korea is depended on imported feeds, the rate of self-supplying feeds is very important for a stable development of farmers. Therefore, it is considered necessary to increase the rate of self-supplying feeds. In this study, performance tests were carried out with barley and forage to find the design's parameters of hammer for a small size hammer mill which can be driven by 3.7-7.5 kW power tiller being used by most farmers. The revolution speed of hammer mill was 3000 rpm, widths of hammer were 20mm, 30mm, 40mm, and the levels of thickness of hammer were 2mm, 4mm and 6mm. Experimental materials used were barley and forage and screen openings for barley was 4.76mm, and 3.18mm for forage. The study results can be summarized as follows; 1. Results of grinding tests showed that particle sizes were 478-774 microns for barley and 350-434 microns for forage. They were decreased according to the increasing thickness and width of hammer. 2. Fineness modulus of grinded materials were 3.07-3.62 for barley and 2.69-2.93 for forage. They were inversely proportional to thickness and width of hammer. 3. The required power for grinding was 3.8-5.0 kW for barley and 0.9-1.4 kW for forage. The thickness of hammer was more important for less power requirement than width of hammer. 4. Grinding performance of a small size hammer mill was 99-170kg/kWh for barley and 11-21 kg/kWh for forage. The thickness of hammer was an important factor for grinding performance, and inversely proportional to grinding performance. For about 3.2 of fineness modulus, 4 mm thickness was the best, and an optimum width of hammer was 30mm for a small size hammer mill.

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Simulation of Water Hammer Mitigation at Seobyun Pumping Station (서변 가압장에서 수격현상 완화에 대한 연구)

  • Kim, Sang Hyun;Park, Nam Sik;Jung, Bong Seog;Lee, Dong Hyun
    • Journal of Korean Society of Water and Wastewater
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    • v.13 no.2
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    • pp.95-104
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    • 1999
  • A simulation of water hammer, introduced by abruptly varied motion of a pumping machine, was performed at a one of typical pumping station in Korea. Impact of hydraulic structure such as check valve, pressure relief valve and air valve in mitigating water hammer effect was estimated gradually. Method of characteristic was employed for the effective calculation of discharge and head. The relationship between various hydraulic structures and flow was properly integrated on the base of the method of characteristic. The methodology in this approach can provide significant contribution in decision making procedure for the design of hydraulic structure at a typical pumping station in Korea.

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Forging Process Design to Improve the Properties of Al Alloy Forged Part for Aerospace (항공기용 Al 합금 단조품의 특성 향상을 위한 단조 공정 설계)

  • Lee Y. S.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.228-232
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    • 2001
  • Fatigue strength, electrical conductivity and stress-corrosion-cracking resistance are considered as important factors at aircraft Al alloys, therefore Al7050 alloy has been developed to improve such properties. However, hammer-forged Al7050 parts showed the undesirable structures such as severe local grain coarsening and inhomogeneous material flow, resulted in the degraded mechanical properties. In this paper, process conditions are investigated for elimination of the grain coarsening and improved material flow during forging process by both of experiments and FEM analysis. Particular interest has been given to understand role of preform shape on the grain coarsening behavior and magnitude of the hammer forging load The use of preform has been beneficial for reduction of the forging load and elimination of the grain coarsening. However, in the cases of as received bar and the round bar, which was machined to 2.5mm thickness in surface layer, some degree of local grain coarsening behavior has been observed. The optimized preform shape could be properly designed by applying the FEM simulation.

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The Design of Parameters to Improve Actuating Performance in High Frequency Vibro-Hammer(HFVH) and the Study of Characteristic Propagation and Attenuation of Piling Vibration (초고주파 진동항타기의 구동 성능향상을 위한 파라미터 설계 및 항타진동의 전달과 감쇠특성에 관한 연구)

  • Jang, Tae-In;Park, Joon-Hyuk;Baek, Yoon-Su;Kim, Sung-Bae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.763-773
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    • 2004
  • This paper suggests the 2 D.O.F mathematical model of the High Frequency Vibro-Hammer (HFVH), introduces an experimental method for measuring of the attenuation of piling vibration and proves what experiments are coincident with the equation of wave propagation. As vibratory installation of piles and casings has many economic merits in the construction field, most of all contractors prefer to vibratory pile driving method than the other. Compared to impact pile driving, vibratory installation has the advantage of reducing vibration or noise pollution and can drive piles under high frequency. Experiments serve estimations of capabilities and limitations of the HFVH's excitation force and finding of sensitivity for important soil resistance parameters. Also, we discuss the HFVH that can drive with three kinds of input waves (triangular, sine and square wave) and propose the design of parameters to improve actuating performance in it.