• Title/Summary/Keyword: half-precision

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Study on Warm Precision Forging of Half Axle Gears

  • Jie Zhou;Yong Zhang
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.152-157
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    • 2003
  • A typical die-set for enclosed-die forging of half axle gears in double action hydraulic press is presented, the important factors those influence on precision forming of half axle gears are analyzed, warm forming process of half axle gears is simulated by FEM software $DEFORM\_3D$. The results show, that proper die structure and dimension, suitable web thickness and position can improve material filling, ensure full filling of tooth cavity.

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Half spherical electrode machining in micro EDM (미세 방전 가공을 이용한 반구형 전극 제작)

  • 김기현;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1080-1084
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    • 2001
  • In manufacturing a micro die with half spherical cavity by MEDM, it is necessary to prepare an electrode with the same shape. This paper suggests a simple method to manufacture a half spherical electrode based on tool wear. The tool wears more rapidly at the edge of a cylindrical electrode. In order to make a half spherical micro electrode, cylindrical electrode was fed into the workpiece by the distance of its radius. The d/R(depth/Radius) value varied with respect to capacitance and electrode diameter. The smaller the size of electrode was, the closer the electrode tip geometry approached to a half sphere.

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Buckling of an Orthotropic Layer Bonded to a Half-Space with an Interface Crack (계면균열을 갖는 반무한체에 접합된 직교이방성 층의 좌굴)

  • Jeong, Gyeong-Mun;Beom, Hyeon-Gyu
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.12
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    • pp.95-103
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    • 2001
  • The buckling of an orthotropic layer bonded to an orthotropic half-space with an interface crack subjected to compressive load under plane strain is analyzed. General solution to the stability equations describing the buckling behavior of both the layer and the half-space is expressed in terms of displacement functions. The displacement functions are represented by the solution of Cauchy-type singular integral equations, which are numerically solved. Numerical results of the critical buckling loads are presented fur various geometric parameters and material properties of both the layer and half-space.

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Effects of Pre-tension and Additional Half-pin on Fracture Stability in Hybrid External Fixator System (강선의 인장력과 추가 Half pin이 혼성외고정장치 시스템의 안정성에 미치는 영향)

  • 김윤혁;이현근;박원만;오종건
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.389-392
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    • 2004
  • It is clinically well known that pre-tension of wires increases the fracture stability in ring or hybrid external fixation. In some cases, additional half pin should be necessary to increase the stability when soft tissue impalement occurs during fixation. In this paper, the fracture stability of a hybrid external fixator system with different pre-tension effects and additional half-pins was analysed using FEM to investigate the effects of these pre-tension and half pin on the system stability quantitatively. 3-D finite element models of five different fixator frames were developed using by beam elements. In axial compression analysis, the fracture stiffness was increased maximally 62% as the pre-tension increased. In torsion analysis, in the other hand, there is little variations in the fracture stiffness. Additional half pin increased the system stiffness about 200 %. From the results, proper pre-tension and additional half pin would provide good methods to increase the fracture stability of the hybrid external fixator and provide more surgical options to minimize soft tissue damage at the fracture site.

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Buckling for an Interface Crack Between an Orthotropic Layer and a Half-Space (직교이방성 층과 반무한체 사이의 계면균열에 대한 좌굴)

  • 정경문;범현규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.815-818
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    • 2001
  • The buckling of an orthotropic layer bonded to an isotropic half-space with an interface crack subjected to compressive load under plane strain is considered. Basic stability equations derived from the mathematical theory of elasticity are applied to describe the buckling behavior. A system of homogeneous Cauchy-type singular integral equations of the second kind is solved numerically by utilizing Gauss-Chebyshev integral formulae. Numerical results for the buckling load are presented for various delamination geometries and material properties of both the layer and half-space.

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An Analysis on the Impact Characteristics in a Layered Half-Space with a Cathing Region (코팅부 균열의 충격특성 해석)

  • 이강요;권순만
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.664-667
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    • 1995
  • The purpose of this paper is to consider the disk failure phenomenon based on the second kind Fredholm integral equation and numerical inversion of Laplace transform when the head hit disk asperities at HDI under antiplane impact loading. The model for analysis is a two layeered half-space with a circumferential surface edge crack. The optimum design parameters to reduce the disk failure due to impact are presented

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Prediction of Fatigue Life in 2024-73 Aluminum Using X-ray half-value breadth

  • Kim, Soon-Ho;Cho, Seok-Swoo;Park, Jung-Hyeon
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.2
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    • pp.78-86
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    • 2002
  • In general, X-ray diffraction method detects the changes of crystal lattice under material surface using the angle of diffraction 2$\theta$. This technique which deals with in the presented paper can be applied to a behavior on the slipped band or the micro crack cause to material degradation. The relation between half-value breadth and cycle numbers shows three stages, which consist of rapid decrease in the initial cycle, slight decrease in the middle cycle, and then rapid decrease in the final cycle. The ratio of half-value breadth has a constant value on B/B$\_$0/ - N diagram under the loading condition except early part of fatigue life. The ratio of half-value breadth B/B$\_$0/ - log N$\_$f/ with respect to number of cycle to failure N$\_$f/ has linear behavior on B/B$\_$0/ - log N$\_$f/ diagram. Therefore, the evaluation of fatigue life by the average gradient has much less mean error than the estimation of fatigue life by log B/B$\_$0/ - log N/N$\_$f/ relation.