• 제목/요약/키워드: grinding method

검색결과 508건 처리시간 0.027초

연삭 숫돌 상태의 감시 진단에 관한 연구 (A Study on the Monitoring Technology of Prediction for Grinding Wheel Condition)

  • 이전헌;강재훈;김원일;이윤경;왕덕현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.125-130
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    • 1994
  • Recently,manufacturing work been transformed to small acale production from with various items to act up to user's expectation from mass production with a little items required in the past. The FMS using NC type mother machinaries has been applied actively also in domestic manufacturing line to meet thus tendancy, but there are many machining troubles occured in work process not be settled yet. Nowdays high efficiency has been required no less than high precision in grinding work for the improvement of productivity. In this study, to represent more advanced FMS can be adapted to thus situation In-process type monitoring method using AE and Current sensors is suggested to investigatethe machining condition in grinding process. As results from this experimental study, is is recoqnized well that grinding conditions and dressing point of in time can be estimated effectively using monitoring method suggested. Furthermore, surface shape of grinding wheel on voluntary point of in time can be predicted indirectly through the observation and comparison of AE signal waveform obtained as performance of continuous dressing work.

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Off-line Multicritera Optimization of Creep Feed Ceramic Grinding Process

  • Chen Ming-Kuen
    • 한국품질경영학회:학술대회논문집
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    • 한국품질경영학회 1998년도 The 12th Asia Quality Management Symposium* Total Quality Management for Restoring Competitiveness
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    • pp.680-695
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    • 1998
  • The objective of this study is to optimize the responses of the creep feed ceramic grinding process simultaneously by an off-1ine multicriteria optimization methodology. The responses considered as objectives are material removal rate, flexural strength, normal grinding force, workpiece surface roughness and grinder power. Alumina material was ground by the creep feed grinding mode using superabrasive grinding wheels. The process variables optimized for the above objectives include grinding wheel specification, such as bond type, mesh size, and grit concentration, and grinding process parameters, such as depth of cut and feed rate. A weighting method transforms the multi-objective problem into a single-objective programming format and then, by parametric variation of weights, the set of non-dominated optimum solutions are obtained. Finally, the multi-objective optimization methodology was tested by a sensitivity analysis to check the stability of the model.

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퍼지 알고리즘을 이용한 평면연삭의 형상정도 향상에 관한 연구 (A Sutdy on Improvement of Geomeric Accuracy by using Fuzzy Algorithm in Surface Grinding)

  • 천우진;김남경;하만경;송지복
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.149-154
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    • 1993
  • In heavy grinding that is on of the high efficient grinding method, meaningful deformation is generated by high temperature. So, after machining, geomeric error generated od the workpiece. The most important factor on the geometric error is temperature difference between upper layer and lower layer (T $_{d}$) . Relations between Td and grinding condition and maximum geometric error and grinding condition are obtained by experiment. This relations are used in fuzzy algorithm for improvement geometric accuracy. The main results are follows : (1) The linear relation between maximum geometric error and grinding condition is ovtained by experiment. (2) The linear relation between maximum temperature difference between upper layer and lower layer and grinding condition is ovtained by experiment. (3) Control peth of wheel for improvement geometric accuracy is obtained by using the fuzzy algorithm.m.

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연삭숫돌 주축 및 공작물 회전체 진동을 고려한 원통 연삭 가공의 동특성 해석 (Dynamic Analysis of External Cylindrical Grinding Considering Spindle and Workpiece Vibrations)

  • 최상현;김덕현;안유민
    • 한국정밀공학회지
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    • 제17권6호
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    • pp.192-198
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    • 2000
  • This paper presents multi degree analysis of self-exited vibration of grinding system including spindle and workpiece rotational effect. The governing equations are derived by applying the finite element method to structure of spindle and workpiece rotor and by estimating the grinding force. Vibration analysis is carried out for external cylindrical plunge grinding. Displacement of workpiece and grinding force is simulated with machining time. Using this model, effects of characteristics of spindle bearing and major grinding conditions on chatter growth rate are predicted. Some of results are compared with those of other previous model and show good agreements.

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흑연의 구상화기구를 이용한 주철본드 다이어몬드 숫돌의 개발 (Development of Cast Iron Bonded Grinding Wheel by Using Spheroidization Mechanism of Graphite)

  • 유기태;정해도;전형일
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.61-64
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    • 1995
  • Grinding has been adapted as a finishing process,which can carry out form and surface integrity at the same time. Recently, high efficient and precise grinding technique is required bacause the needs for functional parts such as silicon wafer,ceramic,and electric materials are increasing. Accordingly, the development of grinding wheel appropriate to that purpose is very important. So, in this paper we newly developed a diamond grinding wheel by applying the superior characteristics of spheroidal graphite of the cast iron sintered product. Especially, a electric resistance sintering method was applied in which rapid heat treatment is possible. Finally, we have achieved successful results that the grinding wheel has high hardness,durability and grinding ability,and satisfies above conditions.

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후레임 모델에 의한 연삭가공용 데이터 베이스의 설계 (Design of Grinding Database by Taking Frame-Based Model)

  • 김건희
    • 한국정밀공학회지
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    • 제15권2호
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    • pp.107-113
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    • 1998
  • Grinding operation has difficulty in satisfying the qualitative knowledge based on the skilful expert as well as the quantitative data for all user. Design of grinding database based on the frame-based model is more effective method for utilizing the empirical and qualitative knowledge. In this paper. basic strategy to develop the grinding database by taking frame-based model, which is strongly dependent upon experience and intuition, is described. Grinding database based on the frame based model for designing the interaction and inference among the slots is accomplised by the object-oriented paradigm system.

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세라믹 연삭에서 다이아몬드 휠의 수명 판정에 관한 연구 (A Study on the Determination of Diamond Wheel Life in Ceramic Grinding)

  • 임홍섭;유봉환;소의열;이근상;사승윤
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.308-313
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    • 2002
  • In order to investigate the characteristics of grinding and diamond wheel grinding ceramic materials, grinding resistance, surface roughness of worked surface and image of grinding wheel were acquired using experimental method. Through the experiments, this makes it possible to observe grinding wheel behavior by grinding resistance, surface roughness and cutting edge ratio. In case of A1$_2$O$_3$, cutting edge ratio is begger than that of ZrO$_2$and Si$_3$N$_4$. That's because A1$_2$O$_3$has a characteristics of low fracture toughness and bending stress.

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Taguchi 실험계획법에 의한 연삭가공조건 최적화 및 표면거칠기 예측 (Optimization of Grinding Conditions and Prediction of Surface Roughness Using Taguchi Experimental Design)

  • 곽재섭;하만경
    • 한국정밀공학회지
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    • 제21권7호
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    • pp.37-45
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    • 2004
  • Grinding is a finishing operation of products in various areas. Surface roughness of industrial components obtained in grinding operation is a critical quality measure but is a function of many operating parameters and their interactions. To achieve higher surface roughness and to identify the influence of grinding parameters on surface roughness, it is an ideal situation fer using the design of experiments. This paper presents an successful optimization of grinding conditions and prediction of surface roughness using the design of experiments. From the experimental verification tests, it was observed that this approach was useful as a robust design methodology for grinding operation.

Mist를 이용한 저공해 연삭 가공기술 개발 (Development of Low Pollution Grinding Technology using Mist)

  • 최헌종;이석우;김대중;정해도
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.793-797
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    • 2000
  • The environmental problems by using coolant demanded the new cooling methods. As one of them the studies on the dry grinding with compressed cold air have been done. The cooling method using compressed cold air was effdve thmugh going down the temperature of compressed air supplied below $-25^{\circ}C$ and inneasing the amount of mmpresd cold air, but had not enough cooling effect due to the low performance of lubrication. Therefore, the cooling methods using MQL(Minimum Quantity Lubrication) or mist newly were suggested. These two methods can satisfy both cooling effect and lubrication with only small amount of coolant, also has the benefit in the point of decreasing the envimnmental pollution. This paper focused on analyzing the grindmg characteristics of the cooling method using mid. The generated heat and grinding force of the cooling method using mist were compared with them of coolant and compressed cold air. And them grinding test according to the temperature of compressed cold air, mist spray amount and mist supply direction were done.

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Comparison of Phytoplankton Chlorophyll-$\alpha$ Extracted with Different Solvents

  • Lee, Yun-Kyoung;Shin, Myoung-Sun;Jung, Yu-Kyong;Jang, Chang-Won;Kim, Bom-Chul
    • 생태와환경
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    • 제41권4호
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    • pp.485-489
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    • 2008
  • Algal chlorophyll-$\alpha$ is commonly determined by spectro-photometric method using 90% acetone as solvents. However, acetone has low extraction efficiency without grinding filters, and DMF (dimethyl formamide) was tested for the compatibility with acetone. Chlorophyll-$\alpha$ concentration was determined for samples from 5 reservoirs of different trophic states and phytoplankton composition, using acetone extraction with grinding and DMF without grinding. Chlorophyll-$\alpha$ measured by DMF and Acetone did not show a significant difference when using trichromatic method of UNESCO and Lorenzen, and therefore, DMF can substitute acetone. But when acidification method was applied, they showed significant difference of 8%. It can be concluded that DMF can extract chlorophylls more effectively without grinding and it can be a better alternative for the standard extraction solvent.