• Title/Summary/Keyword: grindability

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A Study on the Grindability of New Ceramics (뉴 세라믹스의 연삭성에 관한 연구)

  • Kim, Seong-Kyeum;Kim, Nam-Hoon
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.103-108
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    • 2007
  • The number of parts made of ceramic materials has gradually been increasing in field of from mechanical engineering to electronics engineering and, mechanical engineering ceramics have spread because of three very favourable characteristic features of their application, namely, heat, wear, and corrosion resistance. therefore, the elaboration of suitable grinding technologies is Important. grinding is problematic because crack-free ceramics are difficult to process owing to their particular micro structure. In this paper we report on the application of advanced precision grinding process, elaborating continuous wheel dressing. The removal rate can be increased significantly and surface roughness is improved. Various problems(roughness, ground surface etc)encountered in grinding of ceramics are also discussed.

A Study on Improving the Efficiency of Magnetic Abraslve Polishing for Die & Mold Surfaces (금형면의 자기연마가공 고효율에 관한 연구)

  • 이용철;안제정박;중천위웅
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.98-102
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    • 1994
  • There are many difficulties in automatic polishing for die & mold surfaces. Even though the process has been studied in the past 15 years, it has not been achieved yet, but by the process of actual hand work of well-skilled workers. A new magentic assisted polishing process, which is one of the potential method for automation of surface finishing has been studied in the past 10 years by colleagues. The process has many merits, but on the other hand also has demerits, one being low efficiency of gridability by comparision with grinding wheel polish. Therefore, some attempts were tried to improve the grindability by adopting electropolishing, ultra-high speed milling, 5-axis controlled machine etc... most recently by collegues. This study also aims to improve the efficiency of polishing by introducing the easily-polished shape surface milling method equalizing the tool feed per tooth to the pick feed. This milling method was experimentally confirmed to have sufficient grindability to polish milled surface (with 10 .mu. mRmax surface roughness) into mirror surface (with 0.4 .mu. mRmax surface roughness).

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Effects of Oxidant on the Properties of Sr-ferrites Using Mill Scale (밀 스케일을 사용한 Sr-페라이트의 특성에 미치는 산화제의 영향)

  • Cho, Tae-Sik;Choi, Seung-Duek
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.24 no.2
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    • pp.131-135
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    • 2011
  • We have been studied the effects of oxidant on the properties of Sr-ferrite magnets using mill scale for motor. The small-added (0.5 wt%) $NaNO_3$ oxidant improved significantly the degree of oxidation and the grindability of mill scale, and then highly enhanced the magnetic properties of anisotropic Sr-ferrite sintered magnets; such as the remanent flux density from 3.55 to 3.80 kG, the intrinsic coercivity from 2.75 to 3.22 kOe, and the maximum energy product from 2.90 to 3.45 MGOe.

A study on the Grindability of Fine Ceramics by Experimental Method (실험적 방법에 의한 파인세라믹스의 연삭성에 관한 연구)

  • Kim, Seong-Kyeum
    • Journal of the Semiconductor & Display Technology
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    • v.10 no.3
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    • pp.35-42
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    • 2011
  • This paper describes the characteristics of high speed grinding and the influence of wheel surface speed V and a grindability of the grinding materials. The various fine ceramics pieces was ground by metal and vitrified bonded diamond wheel. The surface roughness of fine ceramics(Zirconia($ZrO_2$), Silicon Carbide(SiC), Silicon Nitride($Si_3N_4$), Alumina($Al_2O_3$)) decreases from $0.05{\mu}m(R_{max})$ to $0.025{\mu}m(R_{max})$ when the wheel speed at grinding point increases the wheel speed. Relation between the temperature at grinding point and surface roughness was linear. Abrasive jet machining(AJM), a specialized from of shot blasting, is considered one of the most helpful micro machining methods for hard and brittle materials such as glasses and ceramics by constant pressure grinding.

Study on grindability of ferrite (페라이트의 연삭성에 관한 연구)

  • Kim, Seong-Cheong;Lee, Jae-U
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.9
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    • pp.1507-1519
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    • 1997
  • This paper aims to clarify the effects of grinding conditions on bending strength in surface grinding of various ferrites with the resin bond diamond wheel. The main conclusions obtained were as follows. At a constant material removal rate, the strength improves with increased wheel depth of cut and decreased workpiece speed. It is desirable to grind at higher peripheral wheel speed and under the critical workpiece speed presented in this paper. Grinding the ferrite of higher brittleness, the wheel depth of cut limited to hold 50% of their inherent strength becomes lower. The effect of various grinding conditions on bending strength becomes more larger in the order of Sr, Mn-Zn and Cu-Ni-Zn. When using the diamond grain of the lower toughness, the bending strength becomes higher, and the wheel wear occurs faster. Considering both bending strength and wheel wear rate, the best concentration of wheel is 100. The ground surfaces exhibit that the fracture process during grinding becomes more brittle in the order of Sr, Mn-Zn and Cu-Ni-Zn.

Characteristics of Fe-WC composite powders for Magnetic Abrasive (자성연마용 Fe-WC복합지립의 조직특성)

  • Lee, Yeong-Ran;Bae, Seung-Yeol;Gwon, Dae-Hwan;An, In-Seop;Kim, Yu-Yeong
    • Korean Journal of Materials Research
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    • v.11 no.10
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    • pp.907-911
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    • 2001
  • In order to improve the grindability of magnetic abrasive, Fe-WC magnetic abrasives were made by a plasma melting method after ball milling at various times. This study aims to investigate homogeneously distributed hard phases in Fe matrix and strong bonding between the Fe-matrix and the hard phase. According to XRD, SEM and OM observation, Fe-WC magnetic abrasive powders exhibit the best grindability by plasma melting for 30h ball milling. As a result of magnetic abrasive polishing, the surface roughness, R_{max}$ 5.0$\mu\textrm{m}$, before magnetic abrasive polishing, was reduced to R_{max}$ 2.4$\mu\textrm{m}$. The new magnetic abrasive polishing process is thought to be the useful methods for the automation of three dimensional surface polishing.

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The Fabrication and Grindability of Diamond Wheel Bonded with Heat Resistance Aluminum Alloy (내열 Al합금 본드 다이아몬드 휠의 제조 및 연삭성)

  • 최성국
    • Journal of Powder Materials
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    • v.2 no.2
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    • pp.142-148
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    • 1995
  • 2219 aluminum alloy bonded diamond wheels containing intermetallic compounds were fabricated by powder metallurgy method. Nickel and titanium were added in aluminum matrix piece. The hot pressing condition was $600^{\circ}C$ and 20 Mpa in the furnace of the electric resistance type. The mechanical properties and grinding tests were carried out to confirm the wheel performance. Aluminum oxide ceramics were chosen for use in the grinding tests. The test proved that the heat resistance 2219 aluminum bonded diamond wheel containing 15 wt% nickel and 15 wt% titanium respectively showed the best performance.

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The Fuelization Study on the Oil Palm Frond Through Torrefaction (Oil Palm Frond의 반탄화를 통한 연료화 연구)

  • Lee, Myung Suk;Jeong, Gwangsik;Jung, Sang-Jin;Lee, Kwan-Young
    • Korean Chemical Engineering Research
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    • v.51 no.4
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    • pp.465-469
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    • 2013
  • In this study, we investigated the feasibility of torrefied OPF (oil palm fronds) as the fuel. The torrefaction was performed at 200, 250, 300 and $350^{\circ}C$ during 1 and 2 hours, respectively. As raising the torrefaction temperature and increasing the processing time, the GHV (gross heating value) of torrefied OPFs was increased. Moreover, we found that the torrefaction temperature is more important factor than the processing time. However, the proper torrefaction temperature was asked because the higher torrefaction temperature leaded to the lower torrefied OPF yield. TGA (thermo-gravimetric analysis) data released that the torrefaction at $250^{\circ}C$ could significantly decompose the hemicellulose and the almost cellulose was decomposed at $300^{\circ}C$. In addition, the grindability of biomass was improved after torrefaction, so that it can reduce energy consumption in comminution.