• 제목/요약/키워드: green rubber

검색결과 57건 처리시간 0.021초

R/P 마스터 모델을 활용한 정밀주조 부품 및 쾌속금형 제작 공정기술의 개발 (Development of Rapid Tooling using Investment Casting & R/P Master Model)

  • 정해도;김화영
    • 한국주조공학회지
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    • 제20권5호
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    • pp.330-335
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    • 2000
  • Functional metal prototypes are often required in numerous industrial applications. These components are typically needed in the early stage of a project to determine form, fit and function. Recent R/P(Rapid Prototyping) part are made of soft materials such as plastics, wax, paper, these master models cannot be employed durable test in real harsh working environment. Parts by direct metal rapid tooling method, such as laser sintering, by now are hard to get net shape, pores of the green parts of powder casting method must be infiltrated to get proper strength as tool, and new type of 3D direct tooling system combining fabrication welding arc and cutting process is reported. But a system which can build directly 3D parts of high performance functional material as metal park would get long period of system development, massive investment and other serious obstacles, such as patent. In this paper, through the rapid tooling process as silicon rubber molding using R/P master model, and fabricate wax pattern in that silicon rubber mold using vacuum casting method, then we translated the wax patterns to numerous metal tool prototypes by new investment casting process combined conventional investment casting with rapid prototyping & rapid tooling process. With this wax-injection-mold-free investment casting, we developed new investment casting process of fabricating numerous functional metal prototypes from one master model, combined 3-D CAD, R/P and conventional investment casting and tried to expect net shape measuring total dimension shrinkage from R/P pare to metal part.

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Comprehensive Analysis on Wrinkled Patterns Generated by Inflation and Contraction of Spherical Voids

  • Lim, Min-Cheol;Park, Jaeyoon;Jung, Ji-Hoon;Kim, Bongsoo;Kim, Young-Rok;Jeong, Unyong
    • International Journal of Precision Engineering and Manufacturing-Green Technology
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    • 제5권5호
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    • pp.651-658
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    • 2018
  • We comprehensively investigated the wrinkles of a stiff layer covering a spherical void embedded in a rubber matrix after the void experienced inflation or contraction. We developed an easy experimental way to realize the inflation and contraction of the voids. The inflation took place in a void right beneath the surface of the matrix and the contraction happened in a void at the bottom of the rubber matrix. In the inflation, the wrinkle at the center of the deformation was random, and the pattern propagated into rabyrinthine, herringbone, and then oriented parallel lines as the position was away from the center of the inflation to the edge. The cracks were concentric, which were perpendicular to the parallel wrinkled pattern. In the contraction, the wrinkle was simply concentric around the surface of the void without any crack. The cracks were found only near the center of the deformation. The strain distribution in the stiff layer after the inflation and contraction was theoretically analyzed with simulations that were in excellent agreement with the experimental results.

Prediction of the dynamic properties in rubberized concrete

  • Habib, Ahed;Yildirim, Umut
    • Computers and Concrete
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    • 제27권3호
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    • pp.185-197
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    • 2021
  • Throughout the previous years, many efforts focused on incorporating non-biodegradable wastes as a partial replacement and sustainable alternative for natural aggregates in cement-based materials. Currently, rubberized concrete is considered one of the most important green concrete materials produced by replacing natural aggregates with rubber particles from old tires in a concrete mixture. The main benefits of this material, in addition to its importance in sustainability and waste management, comes from the ability of rubber to considerably damp vibrations, which, when used in reinforced concrete structures, can significantly enhance its energy dissipation and vibration behavior. Nowadays, the literature has many experimental findings that provide an interesting view of rubberized concrete's dynamic behavior. On the other hand, it still lacks research that collects, interprets, and numerically investigates these findings to provide some correlations and construct reliable prediction models for rubberized concrete's dynamic properties. Therefore, this study is intended to propose prediction approaches for the dynamic properties of rubberized concrete. As a part of the study, multiple linear regression and artificial neural networks will be used to create prediction models for dynamic modulus of elasticity, damping ratio, and natural frequency.

R/P 마스터모델을 활용한 정밀주조 공정기술의 개발 (Development of Investment Casting Technique using R/P Master Model)

  • 임용관;정성일;정해도
    • 한국정밀공학회지
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    • 제16권6호
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    • pp.52-57
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    • 1999
  • Funtional metal prototypes are often required in numerous industrial applications. These components are typically needed in the early stage of a project to determine form, fit and function. Recent R/P(Rapid Prototyping) part are made of soft materials such as plastics, wax, paper, these master models cannot be employed durable test in real harsh working environment. Parts by direct metal rapid tooling method, such as laser sintering, by now are hard to get net shape, pores of the green parts of powder casting method must be infiltrated to get proper strength as tool, and new type of 3D direct tooling system combining fabrication welding arc and cutting process is reported by song etc. But a system which can build directly 3D parts of high performance functional material as metal part would need long period of system development, massive investment and other serious obstacles, such as patent. In this paper, through the rapid tooling process as silicon rubber molding using R/P master model, and fabricate wax pattern in that silicon rubber mold using vacuum casting method, then we tranlsated the wax patterns to numerous metal prototypes by new investment casting process combined conventional investment casting with rapid pototyping & rapid tooling process. with this wax-injection-mold-free investment casting, we developed new investment casting process of fabricating numerous functional metal prototypes from one master model, combined 3-D CAD, R/P and conventional investment casting and tried to expect net shape measuring total dimension shrinkage from R/P part to metal part.

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친환경 타이어 충진제 적용을 위한 SiO2-ZnO 복합체 합성 및 특성평가 (Synthesis and Characterization of SiO2-ZnO Composites for Eco-Green Tire filler)

  • 전순정;송시내;강신재;김희택
    • Korean Chemical Engineering Research
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    • 제53권3호
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    • pp.357-363
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    • 2015
  • 타이어 라벨링제 도입으로 인한 친환경 타이어 개발의 요구로 타이어산업에서 사용되고 있는 기존 산화아연의 문제점 개선을 위하여 나노산화아연과 나노기공 실리카와의 복합체 합성에 대한 연구를 진행하였다. 본 연구에서는 타이어의 트레드(tread) 부분에 적용될 기존의 고무 보강재인 카본블랙을 대체하기 위한 실리카와 나노산화아연의 복합체를 합성하기 위하여, 일정량의 나노기공 실리카를 함유하고 재질 상으로는 나노기공 실리카와 산화아연을 물리적 결합을 통하여 hysteresis 손상을 줄이면서 트레드의 탄성을 증대시키기 위해 내마모성능의 향상을 목표로 실험을 진행하였다. 이를 위하여 복합체와 고무 조성물과의 컴파운딩 시 낮은 활성도와 분산안정성 저하의 문제점 개선하고자 숙성시간(Aging time)과 몰 비 그리고 반응물의 반응 순서에 따라 미치는 영향에 대해 조사하였다. 0.03몰 비의 산화아연과 숙성기간 10일의 조건의 실리카에서 가장 작은 평균입도(약 50.5 nm)와 안정적인 분산성을 보였고, 약 $649m^2/g$의 높은 비표면적을 나타내었다.

대중교통수단 특성의 중요도를 고려한 신교통시스템 평가 실증분석 (Empirical Analysis on Priority Evaluation of Advanced Urban Transit Systems Considering Weights of Public Transportation System Characteristics)

  • 김현웅;문대섭;문정욱;김미례;이진선
    • 한국철도학회논문집
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    • 제17권1호
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    • pp.79-85
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    • 2014
  • 본 논문은 도시형 신교통시스템 도입 계획단계에서 적정 신교통시스템을 용이하게 선정하기 위해 대중교통수단의 다양한 특성들에 대한 중요도를 고려하는 평가기법을 제시하고 있다. 이 기법은 대중교통수단의 특성을 이용자 영향요인, 지역사회 영향요인, 정부 및 운영자 영향요인으로 구분하여 총 12개의 평가항목을 설정하고, 이에 대한 중요도를 분석하여 신교통시스템을 평가하는 기법이다. 실증적 분석을 위해 AHP 기법을 이용하여 중소도시의 간선형 신교통시스템에 대한 가중치를 조사하여 평가를 시행한 결과, 중요도는 안전성, 신속 및 정시성, 편리성, 지역활성화 순으로, 우선순위는 철재차륜 AGT, LIM, 고무차륜 AGT 순으로 분석되었다.

표면개질 스페셜티 카본블랙의 제조 및 잉크 특성 평가 (The Evaluation of the Preparation and Characterization of Inks based on Surface-modified Specialty Carbon Black(SCB))

  • 박동준;김송희;박수열
    • 한국염색가공학회지
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    • 제30권3호
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    • pp.168-179
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    • 2018
  • The modified surface of specialty carbon black(SCB) is one of the main technical factors for producing a uniform color and stable dispersion. In this work, the carboxylation or sulfonation process of SCB was used to improve the dispersive properties of hydrophilic solvents such as 1,6-hexanediol and propylene glycol monomethyl ether acetate(PGMEA). The results showed that the color strength of SCB DC2500G changed little with a range of 0.128~0.941(${\Delta}E$) compared to other SCB DC2500G material. In contrast, in the case of SCB EG410, there was a uniform color value with a range of 0.144~0.252(${\Delta}E$). Also, in our experiments, a modified SCB was confirmed by printing ink material as a melt coating paper. It may be possible that the SCB EG410 material can be advantageous as a gravure ink product. Finally, the modified SCB obtained from this research will have a large impact on the industry as a potential material for toners, paint, rubber, fillers, and other carbon black additives.

어린이 놀이시설의 소재 색상에 따른 유해중금속 분석 연구 (Analysis of Hazardous Heavy Metal in Colored Materials of Playground Facility for Children)

  • 허선혜;원종일
    • 한국안전학회지
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    • 제30권2호
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    • pp.14-20
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    • 2015
  • The content of hazardous heavy metal of materials used in playground facility for children was investigated using X-ray fluorescence (XRF) and inductively coupled plasma (ICP) analyses, In order to examine the content of hazardous heavy metals according to the material color, four colors, i.e., green, red, yellow and blue, were categorized on the materials used. The highest lead content is observed in the yellow plastic samples. The yellow samples with relatively high lead content show that the chrome content is also high. This can explained that lead chromate, so-called chromium yellow, is normally used as a main pigment to express the yellow color. Therefore, it is concluded that hazardous heavy metal detected in the materials of playground facility for children is due to the pigments used for coloring. Based on above findings, the relationship between the color of materials used in playground facility for children and the content of hazardous heavy metal is discussed.

Preparation of Nanosized Palladium-Graphene Composites and Photocatalytic Degradation of Various Organic Dyes

  • Kim, Jae Jin;Ko, Weon Bae
    • Elastomers and Composites
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    • 제51권1호
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    • pp.10-16
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    • 2016
  • Nanosized palladium particles were synthesized using palladium(II) chloride, trisodium citrate dihydrate, and sodium borohydride under stirring condition. Nanosized palladium-graphene composites were prepared from palladium nanoparticles, and graphene was enclosed with polyallylamine under stirring condition for 1 h followed by ultrasonication for 3 h. Nanosized palladium-graphene composites were heated in an electric furnace at $700^{\circ}C$ for 2 h and characterized by X-ray diffraction, scanning electron microscopy, and transmission electron microscopy. UV-vis spectrophotometry was used to evaluate the nanosized palladium-graphene composites as a catalyst in the photocatalytic degradation of various organic dyes such as methylene blue, methyl orange, rhodamine B, and brilliant green under ultraviolet light at 254 nm.

Crystal growth and pinning enhancement of directionally melt-textured$(Y_{0.5}Nd_{0.25}Sm_{0.25})Ba_2Cu_3O_y$ oxides in air

  • Kim So-Jung
    • 한국결정성장학회지
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    • 제15권5호
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    • pp.188-192
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    • 2005
  • High $T_c(Y_{0.5}Nd_{0.25}Sm_{0.25})Ba_2Cu_3O_y[(YNS)-123]$ superconductors with/without $CeO_2$ additive were systematically investigated by the zone melt growth process in air. Cylindrical green rods of (YNS)-123 oxides were fabricated by cold isostatic pressing (CIP) method using rubber mould. A sample prepared by this method showed well-textured microstructure, and $(Y_{0.5}Nd_{0.25}Sm_{0.25})_2BaCuO_5[(YNS)211]$ nonsuperconducting inclusions were uniformly dispersed in large $(Y_{0.5}Nd_{0.25}Sm_{0.25})Ba_2Cu_3O_y$[(YNS)123] superconducting matrix. In this study, optimum melting temperature and growth rate were $1100^{\circ}C$ and 3 mm/hr, respectively. The directionally melt-textured (YNS)-123 sample with $CeO_2$ additive showed an onset critical temperature $(T_c)\;T_c{\geq}93K$ and sharp superconducting transition.