• Title/Summary/Keyword: gradient plasticity

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Effect of Plastic Gradient from GND on the Behavior of Polycrystalline Solids (GND 효과에 의한 소성 구배의 다결정 고체 거동에 대한 영향)

  • Chung, Sang-Yeop;Han, Tong-Seok
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.24 no.2
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    • pp.185-191
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    • 2011
  • Plastic gradient from geometrically necessary dislocation(GND) can affect material behavior significantly. In this research, mechanical behavior of polycrystalline solid is investigated using the finite element method incorporating plastic gradient from long range dislocation or GND effect. Plastic gradient effect is implemented in the analysis model by considering a long range strain term as well as elastic and plastic terms in the multiplicative decomposition. In the model, gradient hardness coefficient and length parameter are used to evaluate the effect of the long range strains and sensitive study is conducted for the parameters. It is confirmed that the GND amplifies hardening response of polycrystals compared with the single crystal.

Predicting Deformation Behavior of Additively Manufactured Ti-6Al-4V Based on XGB and LGBM (XGB 및 LGBM을 활용한 Ti-6Al-4V 적층재의 변형 거동 예측)

  • Cheon, S.;Yu, J.;Kim, J.G.;Oh, J.S.;Nam, T.H.;Lee, T.
    • Transactions of Materials Processing
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    • v.31 no.4
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    • pp.173-178
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    • 2022
  • The present study employed two different machine-learning approaches, the extreme gradient boosting (XGB) and light gradient boosting machine (LGBM), to predict a compressive deformation behavior of additively manufactured Ti-6Al-4V. Such approaches have rarely been verified in the field of metallurgy in contrast to artificial neural network and its variants. XGB and LGBM provided a good prediction for elongation to failure under an extrapolated condition of processing parameters. The predicting accuracy of these methods was better than that of response surface method. Furthermore, XGB and LGBM with optimum hyperparameters well predicted a deformation behavior of Ti-6Al-4V additively manufactured under the extrapolated condition. Although the predicting capability of two methods was comparable, LGBM was superior to XGB in light of six-fold higher rate of machine learning. It is also noted this work has verified the LGBM approach in solving the metallurgical problem for the first time.

Effect of Initial Texture on the Evolution of Warm Rolling Texture and Microstructure in Aluminum Alloy Sheet (알루미늄 판재의 온간압연 집합조직과 미세조직에 미치는 초기 집합조직의 영향)

  • Kim H. D.;Huh M. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.138-141
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    • 2001
  • The evolution of lectures and microstructure during the warm-rolling and subsequent annealing in aluminum 3004 alloy sheets was investigated by employing X-ray texture measurements and microstructure observations. Whereas the typical $\beta$-fiber orientations with the strong Bs-orientation $\{112\}<110>$ formed in the normally cold-rolled specimen, the warm-rolling at $250^{\circ}C$ led to the development of a strong through thickness texture gradient which was characterized by shear texture at the surface layer and rolling textures at the center layer After warm rolling, ultra-fine grains formed in the thickness layer with shear texture components. Upon recrystallization annealing, the $\{001\}<100>$ Cube-texture developed at the expense of normal rolling texture components the rise to the formation of corase recrystallized grains. However, in the layer with shear texture components the continuous recrystallization took place and the fine grain size persisted even after recrystallization annealing.

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Microstructural changes of Al-Zn-Mg-Cu alloys containing Sc during hot extrusion and post heat treatments (Sc을 첨가한 Al-Zn-Mg-Cu 합금 압출재의 열처리에 따른 미세조직 변화)

  • 이혜경;서동우;이상용;이경환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.281-284
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    • 2003
  • The microstructural changes of Al-Zn-Mg-Cu alloy containing Sc during hot extrusion and post heat treatment is investigated. Two kinds of Al-Sc alloys with different alloying elements (B1, B2) are hot extruded to make I-shape bars at 380$^{\circ}C$, then the bars are solution treated at 480$^{\circ}C$ for 2hrs followed by artificial aging at 120$^{\circ}C$ for 24hrs. The interior microstructure of as extruded bar consists of elongated grains, however, fine equiaxed grains are mainly observed around surface. The microstructural gradient suggests that different restoration process can proceed during the hot extrusion. For B1 and B2, different grain growth behaviors are found around the surface during the post heat treatment. Rapid grain growth behavior around the surface is discussed related with the crystallographic orientation of the grain.

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Finite element analysis of welding processes (용접공정의 유한요소해석)

  • Choi, Kang-Hyouk;Kim, Ju-Wan;Im, Se-Young
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.465-467
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    • 2004
  • Finite element analysis of welding processes, which entail phase evolution, heat transfer and deformation, is considered in this paper. Attention focuses on numerical implementation of the thermo-elastic-plastic constitutive equation proposed by Leblond et al in consideration of the transformation plasticity. Based upon the multiplicative decomposition of deformation gradient, hyperelastic formulation is employed for efficient numerical integration, and the algorithmic consistent moduli for elastic-plastic deformations including transformation plasticity are obtained in the closed form. The convergence behavior of the present implementation is demonstrated via a couple of numerical examples. Several locking phenomena removed by Solid-shell element.

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Three-dimensional Thermo-viscoplastic Finite Element Analysis of Cogging Process for Lange Ingots (대형 강괴 코깅공정의 3차원 열-점소성 유한요소 해석)

  • 조종래;박치용;양동열
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1992.03a
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    • pp.103-114
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    • 1992
  • Cogging is generally the initial and primary step in the manufacture of practically all large open-die forgings, and consists of forging and ingot by reducing the cross-section and simultaneously enlarging the body. A three-dimensional thermo-viscoplastic finite element model is used to study the distribution of internal stresses and strains of workpiece and temperature of workpiece and die during cogging process. Simulations are carried out on an circular ingot, using v-die and flat die, to study the effects of die configuration, die width, penetration depth, temperature gradient, die overlapping and pass design.

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Treatment of Contact between Roll/Roll and Roll/Strip for Rolling Process Simulation (압연공정해석을 위한 판과 롤의 접촉 경계면 처리)

  • 김태효;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.156-159
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    • 2003
  • Surface normal vector and surface velocity are very important parameters to simulate rolling processes precisely. In this study, Local displacement functions are constructed for each node on the contact surface and parameters are found by the least square fitting of displacement on the neighbor nodes. Deformation gradient tensor is calculated from the displacement function and surface normal vector and velocity also can be derived. Flat rolling simulation model is presented on the basis of the suggested contact scheme. Series of rolling process simulation are carried out and the results are compared with the experiments.

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Prediction of Forming Limits for Anisotropic Sheet Metals with Considering the Effect of Strain-Path Changes (변형경로를 고려한 이방성 박판의 성형한계 예측)

  • Son H. S.;Jung S. H.;Kim Y. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.109-112
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    • 2000
  • This paper presents an analytical study that can predict the path-dependent forming limits for bilinear strain paths. To predict the forming limit diagrams(FLD), the analytical procedure was performed within the framework of Marciniak and Kuczynski approach by introducing the effect of the existence of strain gradient over the stretching punch. The predicted path-dependent forming limits of an anisotropic sheet were compared with the published experimental results. It was found that the predicted path-dependent forming limits were in good agreement with the experimental data.

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An Indentation Theory Based on FEA Solutions for Property Evaluation (유한요소해에 기초한 물성평가 압입이론)

  • Lee, Hyeong-Il;Lee, Jin-Haeng
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.11
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    • pp.1685-1696
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    • 2001
  • A novel indentation theory is proposed by examining the data from the incremental plasticity theory based finite element analyses. First the optimal data acquisition location is selected, where the strain gradient is the least and the effect of friction is negligible. This data acquisition point increases the strain range by a factor of five. Numerical regressions of obtained data exhibit that strain hardening exponent and yield strain are the two main parameters which govern the subindenter deformation characteristics. The new indentation theory successfully provides the stress-strain curve with an average error less than 5%.