• Title/Summary/Keyword: glass forming

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A New Cu-Hf-Al-Be Bulk Amorphous Alloy with High Glass Forming Ability (우수한 비정질 형성능을 가지는 Cu-Hf-Al-Be 4원계 벌크 비정질 합금)

  • Shin, Sang-Soo;Lim, Kyoung-Mook;Kim, Seong-Nyeong;Kim, Eok-Soo
    • Journal of Korea Foundry Society
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    • v.31 no.4
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    • pp.186-190
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    • 2011
  • A new Cu-Hf-Al-Be monolithic bulk amorphous alloy was developed utilizing minimal use of toxic and expensive Be. The developed alloy exhibits a large glass forming ability (GFA) (${\Phi}8$ mm). The possible mechanisms underlying the enhancement of the glass forming ability by this alloy are discussed based on the dimensionless parameter ${\gamma}$. In addition, alloy design strategy for the improvement of GFA is proposed in the viewpoint of heat of mixing (${\Delta}H_{mix}$)difference and atomic packing state.

A Study on the Micro Vibration Forming of Al-based Superplastic Alloy and Zr-based Bulk Metallic Glass (Al계 초소성합금과 Zr계 비정질합금의 마이크로 진동성형에 관한 연구)

  • Son, Seon-Cheon;Park, Kyu-Yeol;Na, Young-Sang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.193-200
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    • 2007
  • Micro forming is a suited technology to manufacture very small metallic parts(several $mm{\sim}{\mu}m$). Al5083 superplastic alloy with very small grains has a great advantage in achieving micro deformation under low stress due to its relatively low strength at a specific high temperature range. Micro forming of $Zr_{62}Cu_{17}Ni_{13}Al_8$ bulk Metallic glass(BMG) as a candidate material for this developing process are feasible at a relatively low stress in the supercooled liquid state without any crystallization during hot deformation. In this study, the micro formability of Al5083 superplastic alloy and bulk metallic glass, $Zr_{62}Cu_{17}Ni_{13}Al_8$, was investigated with the specially designed micro vibration forming system using pyramid-shape, V-shape and U-shape micro die pattern. With these dies, micro vibration forming was conducted by varying the applied load, time. Micro formability was estimated by comparing the hight of formed shape using non-contact surface profiler system. The vibration load effect to metal flow in the micro die and improve the micro formability of Al5083 superplastic alloy and $Zr_{62}Cu_{17}Ni_{13}Al_8$ bulk Metallic glass(BMG).

A Study on the Material Behavior of Glass Fiber Reinforced Thermoplastic Composite in Biaxial Stretch Forming (유리섬유 강화 열가소성 복합재료의 2축 인장성형시 재료거동에 관한 연구)

  • 이중희;류성기
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.169-175
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    • 2000
  • The object of this study was to investigate the feasibility of solid-phase forming of the composites and to characterize the material behavior in the biaxial stretch forming. The materials tested contained 20%, 30%, and 40% glass fibers by weight in a polypropylene matrix. Biaxial stretch forming tests were performed at three forming speeds of 10mm/sec, 1mm/sec, and 0.1mm/sec and at four forming temperatures of $75^{\circ}C, 100^{\circ}C, 125^{\circ}C, and 150^{\circ}C$ to investigate effects of forming speed and forming temperature. The microscopic observation of a formed part was conducted at various strain levels to characterize the material behavior. The strain distribution on a formed part was measured and displayed on the farmed geometry with a contour display The material behavior of the composite in the biaxial stretch forming was strongly influenced by the forming conditions.

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Development of Solid State Relay(SSR) Life Prediction Device for Glass Forming Machine (유리 성형기의 무접점릴레이(SSR) 수명 예측장치 개발)

  • Yang, Sung-Kyu;Kim, Gab-Soon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.2
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    • pp.46-53
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    • 2022
  • This paper presents the design and manufacture of a Solid State Relay (SSR) life prediction device that can predict the lifetime of an SSR, which is a key component of a glass forming machine. The lifetime of an SSR is over when the current supplied to the relay is overcurrent (20 A or higher), and the operating time is 100,000 h or longer. Therefore, the life prediction device for the SSR was designed using DSP to accurately read the current and temperature values from the current and temperature sensors, respectively. The characteristic test of the manufactured non-contact relay life prediction device confirmed that the current and temperature were safely measured. Thus, the SSR lifetime prediction device developed in this study can be used to predict the lifetime of an SSR attached to a glass forming machine.

Evaluation of Glass-forming Ability in Ca-based Bulk Metallic Glass Systems (칼슘기 벌크 비정질 합금에서 비정질 형성능 평가)

  • Park, Eun-Soo;Kim, Do-Hyang
    • Journal of Korea Foundry Society
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    • v.29 no.4
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    • pp.181-186
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    • 2009
  • The interrelationship between new parameter ${\sigma}$ and maximum diameter $D_{max}$ is elaborated and discussed in comparison with four other glass forming ability (GFA) parameters, i.e. (1) super-cooled liquid region ${\Delta}T_x (=T_x - T_g)$, (2) reduced glass transition temperature $T_{rg} (=T_g/T_l)$, (3) K parameter $K (=[T_x-T_g]/[T_l -T_x])$, and (4) gamma parameter ${\gamma}(=[T_x]/[T_l+T_g])$ in Ca-based bulk metallic glass (BMG) systems. The ${\sigma}$ parameter, defined as ${\Delta}T^*{\times}P^'$, has a far better correlation with $D_{max}$ than the GFA parameters suggested so far, clearly indicating that the liquid phase stability and atomic size mismatch dominantly affect the GFA of Ca-based BMGs. Thus, it can be understood that the GFA of BMGs can be properly described by considering structural aspects for glass formation as well as thermodynamic and kinetic aspects for glass formation.

A Study on the Thermal Stresses of the Glass Lens Mold Using in Progressive GMP Process (순차이송 GMP 방식용 유리렌즈 금형의 열응력에 관한 연구)

  • Chang, S.H.;Lee, Y.M.;Shin, G.H.;Yoon, G.S.;Jung, W.C.;Jung, T.S.;Heo, Y.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.289-292
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    • 2007
  • To prevent the damage of glass lens molds and deterioration of glass lenses using in progressive GMP process, a thermal stress and a deformation of the glass lens molds at forming temperature should be considered in the design step. In this study, as a fundamental study to develop a multi cavity mold used in an aspheric glass lens molding, a heat transfer and a thermal stress analysis were carried out for the case of one cavity glass lens mold used in progressive GMP process. Finally, using analysis results, we estimated the thermal stress in a glass lens mold and predicted a modified height of guide ring that determines the forming height of a glass lens.

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Biocontrol of Biofilm-forming Bacillus cereus by Using Organic Acid, Ethanol, and Sodium Chloride (생물막 형성 Bacillus cereus에 대한 유기산, 에탄올 및 NaCl의 제어효과)

  • Lee, Young-Duck;Yoo, Hye-Lim;Park, Jong-Hyun
    • Korean Journal of Food Science and Technology
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    • v.45 no.1
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    • pp.120-125
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    • 2013
  • Food poisoning by Bacillus cereus is one of the common food-borne diseases and B. cereus is widely distributed in natural and commercial products owing to the strong resistance caused by biofilm or spore. The ethanol, NaCl, and organic acids of acetic acid, citric acid, and lactic acid for biocontrol of biofilm-forming B. cereus on glass wool were investigated. The biofilm on glass wool was observed in many developments after 48 h incubation. As the results of reduction of biofilm-forming B. cereus by sanitizers, reduction levels of each organic acid treatment ranged to 5-6 log CFU/g-glass wool. In case of combination treatments of 20% ethanol, 10% NaCl, and 1% of each organic acid for 1-5 min, the reduction level of biofilm-forming B. cereus was 7-8 log CFU/g-glass wool. Therefore, combination treatments of ethanol, NaCl, and an organic acid might effectively reduce biofilm-forming B. cereus in various food processes and industries.

Improvement of surface quality of Tungsten-carbide core for glass micro molding (미세 유리 광부품 성형용 초경합금 코어의 표면거칠기 향상에 관한 연구)

  • Lee J.;Kim W.;Min B.;Kang S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.36-39
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    • 2004
  • Glass molding is an advantageous method to manufacture glass micro optical components. However, it is difficult to make Tungsten Carbide core for glass microlens array. We have developed novel method to fabricate Tungsten Carbide core for micro glass components using pressure forming. Silicon masters were fabricated by micro machining. Tungsten Carbide core was fabricated by pressure forming and sintering. And we made high quality surface of Tungsten Carbide core by using the magnetic-field-assisted polishing process.

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A Study on the Aspheric Glass tens Forming Analysis in the Progressive GMP Process

  • Chang, Sung-Ho;Lee, Young-Min;Shin, Kwang-Ho;Heo, Young-Moo
    • Journal of the Optical Society of Korea
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    • v.11 no.3
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    • pp.85-92
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    • 2007
  • In the past, precision optical glass lenses were produced through multiple processes such as grinding and polishing, but mass production of aspheric glass lenses requiring high accuracy and having complex profile was rather difficult. In such a background, the high-precision optical glass molding pressing (GMP) process was developed with an eye to mass production of precision optical glass parts by molding press. In this paper, as a fundamental research to develop the multi-cavity mold for higher productivity of a progressive GMP process used in the fabrication of an aspheric glass lens, an aspheric glass lens forming simulation was carried out.

The Study on Foam Formation in Waterslag-Bentonite System (수광재와 백토조합물에서의 기포형성에 관한 연구)

  • 김종희;송한식
    • Journal of the Korean Ceramic Society
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    • v.14 no.4
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    • pp.248-255
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    • 1977
  • The effect of firing temperature, soaking time and batch composition upon the glass phase and pore formation as well as their distribution in slag foamed glass was investigated. Sulfur dioxide gas produced by the oxidation and reduction of metal sulfide in waterslag was attributed to foam forming agent. Slag foamed glass matrix was mainly composed of 35~60% glas phase and melilite crystalline phase. The increment of bentonite addition in batch lowered the foam forming temperature in studied system. The result showed also that the foam size distribution was broadened as th firing temperature wa inbereased.

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