• Title/Summary/Keyword: glass/polypropylene composites

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A study on the forming condition of a bone plate made of a glass/polypropylene composite (Twintex) (유리섬유/폴리프로필렌 복합재료 (Twintex)를 이용한 고정판 성형조건에 관한 연구)

  • Park, Seok-Won;Yoo, Seong-Hwan;Lee, Jae-Eung;Chang, Seung-Hwan
    • Composites Research
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    • v.23 no.6
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    • pp.55-60
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    • 2010
  • In this paper, tensile and bending tests of glass/polypropylene composite (Twintex) specimens fabricated by various forming conditions were carried out and the results were compared according to the forming conditions to find the appropriate condition for the forming composite bone plates. From the tests it was found that the most appropriate forming conditions were $230^{\circ}C$, 3MPa. Composite bone plates were formed using this condition by two different fabricating methods for screw holes: one was a net shape molding and the other was drilling. The forming and bending tests revealed that the drilling process provided much better bending stiffness of bone plates. This paper provided the most appropriate condition for forming composite bone plates and this result was also expected to offer informative data on forming of other Twintex structures.

Study on Water Resistance of Environmentally Friendly Magnesium Oxychloride Cement for Waste Wood Solidification

  • Zhang, Feng-Jun;Sun, Xian-Yang;Li, Xuan;Zhang, Dan;Xie, Wen- Jie;Liu, Jin;Oh, Won-Chun
    • Journal of the Korean Ceramic Society
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    • v.55 no.5
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    • pp.446-451
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    • 2018
  • In this study, different formulations of magnesium oxide and various modifiers (phosphoric acid, ferrous sulfate, pure acrylic emulsion, silicone acrylic emulsion, glass fiber, and polypropylene fiber) were used to prepare magnesium oxychloride cement composites. The compressive strength of the magnesium oxychloride cement was tested, and the softening coefficients of the composites after soaking in water were also calculated. The results showed that a magnesium oxychloride cement sample could not be coagulated when the MgO activity was 24.3%, but the coagulation effect of the magnesium oxide cement sample was excellent when the MgO activity was 69.5%. While pure acrylic emulsion, silicon-acrylic emulsion, and glass fiber showed insignificant modification effects on the magnesium oxychloride cement, ferrous sulfate heptahydrate, phosphoric acid, and polypropylene fiber could effectively improve its water resistance and compressive strength. When the phosphoric acid, ferrous sulfate heptahydrate, and polypropylene fiber contents were 0.47%, 0.73%, and 0.25%, respectively, the softening coefficient of a composite soaked in water reached 0.93 after 7 days, and the compressive strength reached 64.3 MPa.

A Study on the Impact Fracture Behavior of Glass Fiber Polypropylene Composites (GF/PP 복합재료의 충격파괴거동에 관한 연구)

  • 엄윤성
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.35 no.4
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    • pp.421-427
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    • 1999
  • The critical fracture energy and failure mechanisms of GF/PP composites are investigated in the temperatures range of the ambient temperature to $-50^{\circ}C$ The critical fracture energy increase as fiber volume fraction ratio increased The critical fracture energy shows a maximum at ambient temperature and it tends to decrease as temperature goes up. Major failure mechanisms can be classfied such as fiber matrix debonding, fiber pull-out and/or delamination and matrix deformation.

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The Influence of Mechanical Properties with the Number of Recycling of Fiber-reinforced Thermoplastic Composites Damaged by Impact (충격에 의해 손상된 섬유강화 열가소성 수지 복합재료의 재활용 횟수에 따른 물성의 변화)

  • Bae, Kwak Jin;Lee, Joon Seok
    • Composites Research
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    • v.35 no.2
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    • pp.75-79
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    • 2022
  • In this study, the effect of mechanical and chemical properties of glass fiber reinforced thermoplastic (GFRTPs) according to the number of recycling was confirmed. The composite materials were manufactured through a hot press compression molding process using an E-glass chopped strand mat and a polypropylene film. Four specimens were named according to the number of recycled test repeat: First manufacture, 1st Recycle, 2nd Recycle, and 3rd Recycle. To investigate the mechanical properties of the prepared specimen, tensile test, flexural test, drop-weight impact test, differential scanning calorimetry (DSC), and field emission electron gun-scanning electron microscope (FE-SEM) was performed. As a result, as the number of recycling steps repeat, the degree of crystallization, tensile strength, elastic modulus, and flexural strength were increased, but the impact properties were greatly reduced.

Effect of Manufacturing Factors on Mechanical Properties of the Rice-husk Powder Composites (왕겨분말 복합재료의 기계적 특성에 미치는 제조인자의 영향)

  • Choi J.Y.;Wang Renliang;Yoon H.C.;Lim J.K.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.7 s.250
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    • pp.794-799
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    • 2006
  • In recent years, the use of natural fiber as reinforcement in polymer composites to replace synthetic fiber such as glass fiber is receiving increasing attention. Because of increasing usage according to the high demand, the cost of thermoplastic has increased rapidly over the past decades. We used a thermoplastic polymer(polypropylene) as the matrix and a lignocellulosic material(rice-husk flour) as the reinforcement filler to prepare a particle-reinforced composite to examine the possibility of using lignocellulosic material as reinforcement filler and to determine data of test results for physical, mechanical and morphological properties of the composite according to the reinforcement filler content in respect to thermoplastic polymer, In this study, PLA/PP rice-husk fiber-reinforced thermoplastic composites that made by the hot press molding method according to appropriate manufacturing process was evaluated as mechanical properties.

A Study on the bending process of glass fiber reinforced thermoplastic composite (유리섬유 강화 열가소성 복합재료의 굽힘성에 대한 연구)

  • 남궁천;김동석;이중희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.513-517
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    • 1997
  • Glass fiber reinforced thermoplastic composite materials have considerable promise for increased use in low cost high volum applications because of the potential for processing by solid phase forming. However, the forming characteristics of these materials have not been well known. The primary focus of this research is the investigation of the bendability of these composites and spring-back phenomena in pure bending. The materials tested contained 10, 35, and 40 percent by weight of randomly oriented glass fiber in a polypropylene matrix. The bending tests were performed at temperatures ranging form 75 ".deg. c" to 150 ".deg. c" and at punch speeds of 2.54 mm/sec and 0.0254 mm/sec. The measured bendability and spring back angle in pure bending werw compared with the predictions based on the simple analyical models. Goog agreement between experimental and analytical results was observed.esults was observed.

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The Behavior of Mechanical property of Thermoplastic Composite in Compression Molding (복합재료의 압축성형에 따른 기계적 특성변화)

  • 이중희;이호언
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.261-264
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    • 2000
  • The objective of this work was to characterize mechanical properties of thermoplastic composites for various forming condition in compression molding. Randomly oriented long glass fiber reinforced polypropylene(PP) was used in the work. The composite materials contained 20%, 30%, and 40% glass fiber by weight. Compression molding was conducted to make the test specimen. Dimensional stability was measured on each forming condition with the spring-forward angle. Tensile test was conducted to characterize mechanical properties of formed parts in various forming conditions.

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Effects of fiber survival rate on Mechanical properties in Light weight short fiber reinforced composites for Automobile Application (자동차 경량화를 위한 단섬유강화 복합재료에서의 섬유생존율이 기계적 물성에 미치는 영향에 관한 연구)

  • Choi, Young-Geun;Lee, Sang-Hyoup;Lee, In-Seob
    • Journal of the Korean Society of Industry Convergence
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    • v.4 no.3
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    • pp.267-273
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    • 2001
  • In this study, the survival rate of fiber is investigated by nozzle size difference in injection/mold sides. The survival rate of fiber is influenced about the nozzle size differ. Also, The mechanical properties of short carbon glass fiber reinforced polypropylene are experimentally measured as functions of fiber volume fraction and nozzle size difference. These mechanical properties are compared with the survival rate of fiber and fiber volume fraction using image analysis after pyrolytic decomposition. The survival rate of fiber as well as fiber volume fraction is influenced by injection processing condition, the used materials, mold conditions and nozzle sides difference, etc, In particular, the survival rate of fiber is great influenced when injection/mold nozzle sides are different more than that of the same. Consequently, the mechanical properties of short carbon/glass fiber reinforced polypropylene arc improved as the nozzle sides are the same in injection mold sides.

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Development of a cavity pressure measuring device and estimation of viscosity functions of various polymer composites (사출성형 금형 캐비티 내압 측정장치 개발 및 이를 이용한 새로운 복합재료의 점도 측정)

  • Kim, Yong-Hyeon;Kim, Dong-Hak
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.1
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    • pp.877-887
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    • 2015
  • We have proposed a new method for estimating the viscosity of the composite. In this paper, we have developed a device for measuring the injection mold cavity pressure. This makes it possible to verify the accuracy of the viscosity in CAE D/B in real time by measuring the melt pressure in the mold, and comparing this with the simulated pressure from the CAE analysis. Materials used in this study is a PP(Polypropylene), PP/LGF30%(Polypropylene/long glass fiber 50% composite) and PA66/LGF50%(Polyamide 6,6/long glass fiber 50% composite). The viscosity data for PP and PP long fiber composite have already been built, but the one for PA66 long-fiber composite does not exist because it is a newly developed material. Thus we obtained the viscosity curve of PA66/LGF50% by this system. Then, the viscosity curves from conventional viscometer were also compared with the viscosity obtained by the our method. And, we proved the accuracy of the CAE data of PP. In case of PP/LGF50% which is highly viscous and complex material, we improved the existing CAE data.because there was a difference between the measuring data and the CAE data.

A Study on the Material Behavior of Glass Fiber Reinforced Thermoplastic Composite in Biaxial Stretch Forming (유리섬유 강화 열가소성 복합재료의 2축 인장성형시 재료거동에 관한 연구)

  • 이중희;류성기
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.169-175
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    • 2000
  • The object of this study was to investigate the feasibility of solid-phase forming of the composites and to characterize the material behavior in the biaxial stretch forming. The materials tested contained 20%, 30%, and 40% glass fibers by weight in a polypropylene matrix. Biaxial stretch forming tests were performed at three forming speeds of 10mm/sec, 1mm/sec, and 0.1mm/sec and at four forming temperatures of $75^{\circ}C, 100^{\circ}C, 125^{\circ}C, and 150^{\circ}C$ to investigate effects of forming speed and forming temperature. The microscopic observation of a formed part was conducted at various strain levels to characterize the material behavior. The strain distribution on a formed part was measured and displayed on the farmed geometry with a contour display The material behavior of the composite in the biaxial stretch forming was strongly influenced by the forming conditions.

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