• Title/Summary/Keyword: gear box

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Structural Analysis for Light Weight Design of Reduction Gear Box Case of High Speed Train (고속전철 감속기 케이스의 경량화 설계를 위한 구조해석)

  • 김완두;한승우;임영식;권오웅;박순원
    • Proceedings of the KSR Conference
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    • 1999.05a
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    • pp.116-123
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    • 1999
  • A case of the axle gear box which was one of tile power transmission components of high speed train was supported by the bearings installed in axle and the reaction arm connected in bogie frame. Structural analyses of this case were executed for investigation the application of aluminum for weight reduction. The evaluations of the material strength, the thermal strength and deformation, and the stability of natural vibration were carried out according to computer simulation. It was found out that the steel case was safe from the structural failure. For the aluminum case, there was no worry about the vibration resonance and the static failure, but some efforts to reduce tile deformation of the bearing mounting part.

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A Study on the Rolling Bearing Failure Mode of Automotive Transmission(I) (자동차 변속기용 구름베어링의 파손현상 고찰(I))

  • 현준수;문호근;박태조
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.406-411
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    • 2001
  • This paper shows the failure(wear) phenomena of automotive transmission bearings and investigate their characteristics. It was found that the wear mechanism was mainly abrasive wear by the presence of particles in the gear box and the balls was weared more severely than the other tribological contacting parts. The wear of balls alter the bearing contact angle and load ratings, and finally it cause the bearing failure. With close examination of the failed bearing, various countermeasures could be suggested.

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Unstable Torsional Vibration on the Propulsion Shafting System with Diesel Engine Driven Generator (디젤엔진 구동 발전기를 갖는 추진축계의 불안정한 비틀림진동)

  • 이돈출
    • Journal of KSNVE
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    • v.9 no.5
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    • pp.936-942
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    • 1999
  • Unstable torsional vibration on the marine ship's propulsion shafting system with diesel engine occurred due to a slippage of multi-friction clutch which was installed between increasing gear and shaft generator. In this paper, the mechanism of this vibration was verified via torsional, whirling, axial and structural vibration measurements of shafting system and noise measurement of gear box. And it was also identified by the theoretical analysis method.

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Spur and helical gear design for manual transmission (수동 변속기용 평치차 및 헬리컬 치차 설계)

  • 이강현
    • Journal of the korean Society of Automotive Engineers
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    • v.12 no.6
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    • pp.3-10
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    • 1990
  • 본 고에서는 자동차용 수동변속기에 사용되는 평치차 및 헬리컬 치차에 대해서 설계조건과 설계절차 및 방법에 관해서 논하고자 한다. 자동차용 변속기의 치차 설계자는 gear box내의 좁은 공간에서 가장 정숙하고 튼튼하고, 소형.경량화된 치차를 설계하기 위해서는 module, 공구압력각, 치높이, 치선원경 등이 표준에서 벗어나는 특수 cutter를 이용하여 제작되도록 치차 설계를 할 수 밖에 없으나 자동차용 치차가 대량 생산되는 점에 비추어 볼때 특수 cutter를 사용하는데 드는 비용은 문제가 되지 않는다고 본다.

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Torsional Vibration Analysis of a Multi-Stage Reduction Gear System (다단 감속치차계의 비틀림진동 해석)

  • 이동환;김영철;최상규;이안성
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1996.10a
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    • pp.307-312
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    • 1996
  • A torsional vibration analysis of a multi-stage reduction gear box connected to a gas turbine system is presented. For a free vibration analysis the Modified Hibner Branch Method, so called "Blank Matrix Method", and the .lambda.-Matrix Method are used in the modeling and the eigenvalue solution, respectively. Also, a short circuit forced analysis of the system is performed, utilizing the energy method modeling. It is shown that the results of the free vibration analysis have the same tendency as those of the short circuit analysis. analysis.

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A Study on the 5-Axis Machining for Ball Gear Cam (볼기어캠의 5-축 가공에 관한 연구)

  • Cho, Hyun-Deog;Woo, Hyun-Gu;Shin, Yong-Bum
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.12
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    • pp.98-104
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    • 2020
  • In this work, a study on the 5-axis machining of ball gear cam is conducted which is a continuation of reference [1]. The ball gear cam used in this study delivers motion in conjunction with the ball supported by the turret. Therefore, it requires carbonizing heat treatment and is usually completed using a 4-axis machining with a carbide ball end mill. If the nose part of the ball end mill is not allowed to participate in the machining, then CBN tools without the nose part can be used. However, machining of certain shapes can be carried out only by contacting the ball in some of the areas on either side which can improve the surface of the machining. This requires a 5-axis machining in order to maintain a constant angle for the processing path. Therefore, in this work, the 5-axis machining method is studied in order to maintain the direction of the cutter axis at a constant angle with the tangent direction of the curve-ball gear cam. Furthermore, the 5-axis machining program for the ball gear cam was developed and the machining experiment was completed and verified.

A Study of the Life Test of Hydraulic Pump Driving Gear Box for the Large Excavator (초대형 굴삭기용 유압펌프 구동 기어박스의 수명시험에 관한 연구)

  • Lee, Yong Bum
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.3
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    • pp.211-216
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    • 2015
  • Large hydraulic excavator weighted 90 tons used the several pumps installed in parallel to use the hydraulic pump driving gearbox to improve fuel consumption by improving the energy efficiency of the hydraulic system. Gearbox connected to hydraulic pump supply the mechanical output to the high pressure and low pressure pump to be supplied by torque and rotation, which are the mechanical power, through a input shaft connected to large size engine of the excavator. So, gearbox connected to hydraulic pump is same as main artery in the human body and is required long life because it operates the hydraulic pump continuously during operating the engine. This study had used oil contamination analysis method to check the wear characteristics of the gearbox and frequency response characteristic analysis method to check the failure of the teeth failures of gearbox, while the test equipment adopted by the electrical feedback method to reduce the energy consumption was operating for the life assessment, in which the required power was 600 kW input power.

Shift Pattern Fuzzy Control of Automatic Transmission for Ride Quality Improvement (승차감 향상을 위한 자동변속기의 퍼지제어)

  • Jo, Byeong-Gwan;Kim, Sin-Taek;Jo, Hyeon-Chan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.5
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    • pp.822-827
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    • 2002
  • In general, jerk phenomenon appeared because of gear changing, when a vehicle starts off or climbs an incline. Therefore, it makes ride quality worse. In this paper, an optimal pattern of automatic transmission was designed using fuzzy logic in order to improve ride quality. After del eloping fuzzy rule for shift pattern control of automatic transmission, dynamic characteristics (i.e. acceleration, velocity, distance and so on) were simulated using dynamic model of a car. To do this he powertrain model of a vehicle with automatic transmission including torque converter, gear box, and final gear drive - from engine to tire - is developed.

An Study on the Establishment of the Accelerated Durability Test Condition of the Spur Gear (평기어에 대한 가속내구시험의 조건설정에 관한 연구)

  • Kim Chul-Su;Kim Jung-Kyu;Kwon Yeo-Hyoun;An Seung-Ho
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.14-19
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    • 2005
  • An accelerated life test (ALT) is used to estimate the reliability of machinery parts and system with a design specification as soon as possible. However, accelerated life test results with simple and severe conditions are inconsistent with physical phenomena in real service condition. Therefore, to assure the safety of the machinery system, it is necessary to establish the appropriate test condition of the ALT of machinery element. In this study, fatigue analysis of the spur gear as a part of the gear box system in the rolling stock was performed. Moreover, based on the results, appropriate test condition of the ALT is developed using both the probabilistic model of the linear damage rule and accelerated durability analysis simulation.

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